Aerosol assisted chemical vapour deposited (AACVD) of TiO2 thin film as compact layer for dye-sensitised solar cell

Compact TiO₂ has been introduced onto the surface of an indium tin oxide glass slide (ITO), using an aerosol-assisted chemical vapour deposition method. This serves as a blocking layer for a dye-sensitised solar cell (DSSC). The thickness of the compact TiO₂ could be controlled by deposition time. X-ray diffraction and Raman spectroscopy analyses reveal that the compact TiO₂ is made up of mixed anatase and rutile phases. The field emission scanning electron microscopy image displays a pyramidal morphology of the compact TiO₂. A layer of P25 paste was then smeared onto the compact TiO₂-modified ITO, using the doctor's blade method. A post-treatment procedure was applied to remove the contaminants from the prepared hybrid film, by immersing in a hydrochloric acid solution. The photoelectrochemical measurements and J–V characterisation of the hybrid film show an approximately fourfold increase in photocurrent density generation (114.22 µA/cm²), and approximately 25% enhancement of DSSC conversion efficiency (4.63%), compared to the acid-treated P25 paste alone (3.68%).     

A new route to control texture of materials: Nanostructured ZnFe2O4 photoelectrodes

Studies were conducted to investigate the influence of deposition solution composition (methanol ≤ the deposition solvent ≤ ethanol) on their physical and chemical properties that matters in the aerosol formation and subsequent decomposition during the aerosol assisted chemical vapour deposition (AACVD) of ZnFe₂O₄ electrodes. The FEGSEM studies found that the change of composition of deposition solution produced a dramatic change in the ZnFe₂O₄ electrode texture. The ZnFe₂O₄ electrodes deposited from methanol as well as predominately methanolic solvents had a relatively compact morphology. In contrast, the electrodes deposited from ethanol as well as predominately ethanolic solvents showed highly textured rod-like structure at nanoscale. The change in electrode texture is explained in terms of changes occurred in precursor decomposition pathways from heterogeneous and homogeneous when the composition of deposition solution is systematically varied. The photoelectrochemical (PEC) properties of all ZnFe₂O₄ electrodes were studied by recording J–V characteristics under AM1.5 illumination and the photocurrent spectra. The textured electrodes exhibited a significantly higher photocurrent compared to their compact counterparts. This is attributed to the improved photogenerated minority carrier collection at the ZnFe₂O₄/electrolyte interface as the average feature size gradually decreased. The photocurrent density (at 0.25 V vs. Ag/AgCl/3M KCl) increases rapidly when the electrode is deposited from the solvent containing 60% ethanol and above, which is in close agreement with the textural changes taken place in ZnFe₂O₄ electrodes.     

Solution Processing Route to Multifunctional Titania Thin Films: Highly Conductive and Photcatalytically Active Nb:TiO2

This paper reports the synthesis of highly conductive niobium doped titanium dioxide (Nb:TiO₂) films from the decomposition of Ti(OEt)₄ with dopant quantities of Nb(OEt)₅ by aerosol‐assisted chemical vapor deposition (AACVD). Doping Nb into the Ti sites results in n‐type conductivity, as determined by Hall effect measurements. The doped films display significantly improved electrical properties compared to pristine TiO₂ films. For 5 at.% Nb in the films, the charge carrier concentration was 2 × 10²¹ cm^?3 with a mobility of 2 cm² V^–1 s^–1 . The corresponding sheet resistance is as low as 6.5 Ω sq^–1 making the films suitable candidates for transparent conducting oxide (TCO) materials. This is, to the best of our knowledge, the lowest reported sheet resistance for Nb:TiO₂ films synthesized by vapour deposition. The doped films are also blue in colour, with the intensity dependent on the Nb concentration in the films. A combination of synchrotron, laboratory and theoretical techniques confirmed niobium doping into the anatase TiO₂ lattice. Computational methods also confirmed experimental results of both delocalized (Ti⁴⁺) and localized polaronic states (Ti³⁺) states. Additionally, the doped films also functioned as photocatalysts. Thus, Nb:TiO₂ combines four functional properties (photocatalysis, electrical conductivity, optical transparency and blue colouration) within the same layer, making it a promising alternative to conventional TCO materials.     

Silver/titania nanocomposite-modified photoelectrodes for photoelectrocatalytic methanol oxidation

Silver deposited titania (Ag/TiO₂) nanocomposite thin films were fabricated by the simple sonochemical deposition of Ag on preformed aerosol-assisted chemical vapor deposited TiO₂ thin films. The photelectrocatalytic performance of a newly fabricated Ag/TiO₂-modified photoelectrode was studied for methanol oxidation under simulated solar AM 1.5G irradiation (100 mW/cm²). The Ag/TiO₂-modified photoelectrode showed a photocurrent density of 1 mA/cm², which is four times that of an unmodified TiO₂ photoelectrode. The modification of Ag on the TiO₂ surface significantly enhanced the photoelectrocatalytic performance by improving the interfacial charge transfer processes, which minimized the charge recombination. Density functional theory (DFT) calculation studies revealed that methanol could be easily adsorbed onto the Ag surfaces of Ag/TiO₂ via a partial electron transfer from Ag to methanol. The newly fabricated Ag/TiO₂-modified photoelectrode could be a promising candidate for photoelectrochemical applications.     

Deposition of rod-shaped antimony sulfide thin films from single-source antimony thiosemicarbazone precursors

Antimony sulfide thin films were deposited on glass substrates by aerosol assisted chemical vapour deposition technique using single source precursors, namely, antimony(III) thiosemicarbazones, SbCl₃(L) (L = thiosemicarbazones of thiophene-2-carboxaldehyde (1) and cinnamaldehyde (2)). The deposited films were characterized by X-ray diffraction, scanning electron microscopy, energy dispersive X-ray analysis and UV-visible spectroscopy in order to identify their phases, morphologies, compositions and optical properties respectively. These characterizations revealed that the films were comprised of rod-shaped particles of orthorhombic stibnite (Sb₂S₃) with a Sb:S stoichiometry of ∼ 1:1.3. The calculated optical band gap from UV-vis absorption spectrum is found to be 3.48 eV.     

One dimensional (1-D) signatures of nanopillars and nanowires in niobium doped zinc oxide (NZO) thin films prepared by aerosol assisted chemical vapour deposition (AACVD)

We report for the first time a facile synthesis of niobium (Nb) doped (1-D) ZnO nanopillars and nanowires by aerosol assisted chemical vapour deposition with improved structural and optical properties. The micro structural, vibrational and optical properties of Nb-doped ZnO were investigated by X-ray diffraction (XRD), Raman spectroscopy, Scanning electron microscopy (SEM)/Energy dispersive spectroscopy (EDS) and UV–Vis spectroscopy (UV/VIS). The results presented show that Nb doping and solvent choice can effectively control the growth of ZnO nanostructures as well as their reproducibility. The XRD results revealed that the highest estimated crystallite size of Nb doped ZnO was found to be 4.7 nm from depositions conducted in methanol and 5.4 nm from depositions conducted in toluene for 0.2 M% Nb doping. It is further explored that with an increase of Nb content, ZnO films show poor crystallinity with preferential orientation along the 0 0 2 plane. The change in morphology and local structure of ZnO also led to variations in the vibrational properties of the materials. Upon Nb doping, the A1 (LO) mode of ZnO was found to red shift and broaden, whereas a blue shift was found for the 2A1 (LO), 2E1 (LO) and 2LO vibrational modes. The UV–Visible spectroscopy of Nb doped ZnO revealed that excellent visible transmittance (∼89%) was achievable and witnessed an increase in band gap from 3.3 eV to 3.5 eV with increased Nb doping.     

Deposition of morphology-tailored PbS thin films by surfactant-enhanced aerosol assisted chemical vapor deposition

In this work, we report the results of deposition of PbS thin films using single molecular precursor, bis(O-isobutylxanthato)lead(II), in the presence of additives namely: sodium dodecyl sulfate (SDS), Tween and Triton x-100, via aerosol assisted chemical vapor deposition (AACVD). The as-deposited PbS thin films are highly crystalline and exhibited superior adhesion to glass substrates. Powder X-ray diffraction (XRD) analysis confirmed the formation of pure cubic phase of PbS. Thin films deposited using 0.4 mM Triton X-100 as additive resulted in wire like structures while 0.8 mM Triton X-100 deposited thin films comprised of predominantly shoe shaped structures. Further, increase in concentration (1.2 mM) of Triton X-100 deposited films having rod like morphology. The scanning electron microscopy (SEM) confirmed that in the presence of SDS, thin films consist of spherical shaped crystallites. Energy dispersive X-ray spectroscopy (EDX) and X-ray photon electron microscopy (XPS) of as-deposited PbS thin films was used to study chemical composition of thin films.     

Preparation of superconducting Y-Ba-Cu-O films by aerosol assisted chemical vapor deposition using liquid solution sources

Superconducting Y-Ba-Cu-O thin films were prepared on MgO(100) substrate by aerosol-assisted chemical vapor deposition (AACVD). The process used a single solution source of Y, Ba and Cu Β-diketonates dissolved in tetrahydrofuran (THF). This liquid precursor was passed through an ultrasonic aerosol generator and transported into a CVD reactor where solvent and precursor evaporation and deposition occurred on heated substrate. Experimental details of this process were described and the effects of preheating temperature were studied in order to improve the quality of the deposited films. When the preheating temperature was 380 ‡C, films deposited at 815 ‡C had sharp transitions to the superconducting state about 88 K. The best superconducting films deposited by AACVD were prepared in oxygen partial pressure of 3.2 Torr at a deposition temperature of 815 ‡C.     

Effect of deposition temperature on the growth of Y1Ba2Cu3O7−x thin film by aerosol assisted chemical vapor deposition using liquid solution sources

We have investigated the effect of the deposition temperature on the growth of Y₁Ba₂Cu₃O_7−x (YBCO) thin film using liquid solution sources on MgO (100) single crystalline substrate and have characterized the superconducting properties. The YBCO films were prepared by aerosol assisted chemical vapor deposition (AACVD). Single solution source of Y, Ba, and Cu β-diketonates dissolved in tetrahydrofuran (THF) was used as precursor. This precursor was passed through an ultrasonic aerosol generator and transported into a hot-wall CVD reactor using Ar as reactant gas (400 secm). The substrate was placed normal to the gas stream and the substrate temperature was varied from 760 to 860 °C. Deposition was carried out in oxygen atmosphere maintaining total pressure of 3.2 Torr inside the chamber. Deposition time was also varied from 10 to 30 min. The grown YBCO thin films were highly oriented to (001) orientation perpendicular to the substrate. The film deposited at 815 °C had a sharp transition to superconducting state about 87 K. The activation energy estimated from the Arrhenius plot is ∼19.14 kJ/mol at the deposition temperature of 815 °C.     

Aerosol assisted chemical vapor deposition of Sb2S3 thin films: Environmentally benign solar energy material

Antimony sulfide (Sb₂S_3, stibnite) is an important environmentally benign material which finds applications in solar cells, thermoelectric devices, switching devices, microwaves and television cameras. Orthorhombic (stibnite) Sb₂S₃ thin films have been deposited by Aerosol-Assisted Chemical Vapor Deposition (AACVD), spin coating, melt and the doctor's blade methods using tris(thiobenzoato)antimony(III) complex as a single source precursor. The p-XRD pattern of thin films deposited by all the methods show the deposition of Sb₂S₃ (stibnite). The morphology of the films is typically based on sheets, thick plates or bundles of sticks with varying sizes depending on the technique used and/or the deposition temperature. The EDX analysis showed that the films deposited at all temperatures by all methods are antimony rich. The band gaps of the films deposited by AACVD range from 1.81 to 1.90 eV.