自动机床刀具的自动保护

介绍用单片机与逻辑控制电路自动测量和控制刀具的切削温度和切削力，从而保证刀具在切削加工中长久正常地工作，以达到提高刀具寿命、减少刀具消耗的目的。     

Simultaneous Aluminizing and Chromizing of Steels to Form (Fe,Cr)3Al Coatings

A cementation pack involving halide activatorsand elemental Al and Cr powders has been used to achievethe codeposition and diffusion of aluminum and chromiuminto low-alloy steels. A two-step treatment at 925°C and 1150°C yields dense anduniform ferrite coatings of about 400-m thickness,with surface compositions of approximatelyFe₃Al plus several percent Cr. The two stepheating schedule prevents the formation of a blocking chromium carbide atthe substrate surface. An attempt was made to add atrace of Ce to the Al + Cr content of the coating byintroducing Ce oxide into the pack, but there is no evidence that this doping was achieved. Uponcyclic oxidation in air at 700°C, the coated steelexhibits a negligible 0.085 mg/cm² weightgain for 1900 one-hour cycles. Virtually no attack wasobserved on coated steels tested in a simulated boileratmosphere at 500°C for 500 hr. But coatings with asurface composition of only 8 wt.% Al and 6 wt.% Crsuffered limited sulfidation attack in the simulated boiler atmosphere at temperatures higher than500°C for 1000 hr.     

Coupled effect of heat input and beam oscillation on mechanical properties of alloy 718 electron beam weldments

Abstract

Autogenous full penetration electron beam welds were made on alloy 718 with and without beam oscillation technique. Weldments were subjected to two types of post-weld heat treatments: direct aging (DA) and solution treatment at 980°C followed by aging (STA). When the welds were prepared using different heat inputs in the welding processes with and without beam oscillation, the influence of beam oscillation could not be studied in isolation but the coupled effect of heat input and beam oscillation was studied. Laves particles were finer in size and lower in amount in unoscillated welds compared with those in beam oscillated welds subjected to DA condition. δ phase needles were observed around Laves particles in the welds subjected to STA condition. The amount of Laves particles was less and that of δ phase was more in unoscillated welds compared with those in beam oscillated welds subjected to STA condition. Unoscillated weldments exhibited longer fatigue lives compared with beam oscillated weldments in both DA and STA conditions owing to less amount of Laves in the former. Weldments in STA condition had longer lives compared with those in DA condition. The role of δ phase needles in fatigue life could not be identified.     

Study on Design Techniques of a Long Life Hot Forging Die with Multi-Materials

A new design technique for the long life hot forging die has been proposed. By finite element analysis, the reason for the failure of hot forging die was analyzed and it was concluded that thermal stress is the main reason for the failure of hot forging die. Based on this conclusion, the whole hot forging die was divided into the substrate part and the heat-resistant part according to the thermal stress distribution. Moreover, the heat-resistant part was further subdivided into more zones and the material of each zone was reasonably selected to ensure that the hot forging die can work in an elastic state. When compared with the existing techniques, this design can greatly increase the service life because the use of multi-materials can alleviate the thermal stress in hot forging die.     

Effect of ZnO coating of whiskers on thermal expansion properties of aluminium borate whisker reinforced aluminium composites

Abstract

The pure aluminium composites reinforced by ZnO coated aluminium borate whiskers were fabricated by squeeze casting. The microstructure of the composite was observed using an optical microscope and the thermal expansion behaviours of the composites were investigated in the range from 50 to 400°C. In addition, the effects of heat treatment and thermal cycling on the thermal expansion behaviours of the composite were also investigated. The results show that the coefficient of thermal expansion of as cast composites decreases with the ZnO coating content increasing. However, heat treatment time and thermal cycling lead to an increase in the CTE of the composite.     

Effects of different metals on adhesive wear behaviour of alloy surface produced by TIG process

Abstract

Low carbon steel surfaces were alloyed with composite powders using the tungsten inert gas welding method. After the alloying process, the effects of cladding surface on the microstructural characteristics and adhesive wear of the alloyed samples were examined. The sliding wear behavior of samples was investigated in a block on ring apparatus under the loads of 20, 40, 60 and 80 N respectively. In the experimental investigation, a low carbon steel surface was alloyed with austenitic stainless steel powder and austenitic stainless steel powder mixed with 4·5% Co, Mo and Ti particles respectively. Following surface alloying, conventional characterisation techniques, such as optical microscopy, scanning electron microscopy, energy dispersive spectrograph and X-ray diffraction, were used to study the microstructure of the alloyed zone. Examination of the microstructure revealed the presence of M₂₃C₆ carbides, solid melt phases and intermetallic phases, such as Ni₃Ti, depending on the alloying element in the composite. As the amount of the reinforcing material increased, the saturation rates for the samples decreased, while their hardness increased. The adhesive abrasion tests conducted revealed that temperature input plays a significant role on the microstructure characteristics, which positively affected the adhesive abrasion values of the samples. Consequently, the tungsten inert gas welding method was successfully used for the surface alloying of low carbon steels.     

Evaluation,degradation and life assessment of coatings for land based combustion turbines

Abstract

Use of metallic and thermal barrier coatings to protect hot section blades and vanes of combustion turbines for power generation has been common practice for the past three and one decades respectively. Because these coatings must be optimised with respect to both different forms of corrosion and modes of operation (base load versus peak load), their performance may be machine specific. Industrial end users generally do not have detailed knowledge of the failure mechanisms of the coatings and the basis for selecting coatings to suit specific requirements, topics the present review seeks to address. The evolution of protective coatings, coating failure mechanisms and a methodology for selecting machine specific coatings are described. The methodology, which can be used to rank and optimise coating systems and to predict the remaining life of coatings, forms the basis of a computer code known as COATLIFE. The ingredients of this methodology, i.e. degradation modelling and thermomechanical fatigue life prediction, are reviewed.     

Management Issues of a Mobile Agent-Based Service Environment

This paper introduces the concepts of a servicemanagement system for mobile agent-based services. Incontrast to several other approaches in whichagent-based applications are used to handletraditional network or service managementaspects, this paper describes a way to manage thedistributed agent environment itself. The proposedapproach was designed and developed by using OSI SystemsManagement concepts as a starting point, which are modified andadjusted in order to fulfill the new requirementsassociated with the mobile agent paradigm. However, thispaper does not cover integration or co-existence of the introduced agent management system (AMS)and traditional OSI management systems. Instead, theentire AMS environment is based on mobile agenttechnology. At present, this approach is validated inthe context of the European research project MobileAgent Environments in Intelligent Networks(MARINE).     

Adhesion and corrosion resistance properties of coatings obtained from modified low-molecular-weight polystyrenes

In this study, as a continuation of our previous studies, chemical modification of low-molecular-weight polystyrenes (PSs) was carried out with various functional group modifiers: epichlorohydrin (ECH), maleic anhydride (MA) and acetic anhydride (AA), in a single stage using a cationic catalyst. It was determined that the amounts of the functional groups bound to the structure of the polymer depended on the molecular weight of the polymer used, and more functional groups were bound to the lower-molecular-weight PSs. It was found that the coating properties (adhesion properties and resistance to aggressive conditions) of the functional group containing PS to the metal surface depended on the structure and the amount of the functional groups bound to the aromatic ring of the polymer. In addition, it was observed that the PS modified with MA and ECH having carboxyl- and epoxy-groups in their aromatic rings had higher adhesion, as well as higher corrosion resistance properties. Various functional groups bound to the aromatic ring of the polystyrene and their amounts were determined by spectral and chemical analysis methods.     

Improvement of polyurethane adhesion to glass using novolac primer

The adhesion of polyurethane (PU) coatings based on toluene diisocyanate, poly(propylene glycol) (PPG) 2000, polyethylene adipate (PEA) 2000 and castor oil (CO) was studied. The coatings were applied to glass slides with and without novolac primer (due to the high functionality of castor oil, the resultant PU coatings have limited shelf life). Our studies showed that satisfactory adhesion strengths were achievable for immediate bonding. Furthermore, our study also found that the adhesion of polyurethane to glass surfaces was increased by using a thin layer of novolac primer.