薄板坯连铸工艺液芯压下的有限元分析

简要介绍世界几种主要薄板坯连铸工艺。着重叙述应用大型通用商业软件MSC.MARC。模拟液芯压下时铸坯的变形，确定最佳压下方案的有限元分析，液芯压下应该在结晶器出口处及二冷区扇形段开始部分进行，这样能减小铸坯的应变。     

双辊式薄带连铸工艺研究

进行了双辊法薄带连铸的试验研究。阐述了双辊连铸机浇注系统的研究结果、工艺参数对连铸的影响，以及18—8不锈钢薄带坯的凝固组织和冷轧特性，该工作为薄带连铸的中间生产机组的研究奠定了基础。     

柳钢35t转炉方坯连铸机系统优化措施

介绍柳钢35t转炉方坯连铸机系统优化措施，通过优化使生产稳定性提高，铸坯质量得到改善，提高各项经济技术指标。     

Numerical modelling of the structural behaviour of thin-walled cast magnesium components using a through-process approach

A through-process methodology for numerical simulations of the structural behaviour of thin-walled cast magnesium components is presented. The methodology consists of casting process simulations using MAGMAsoft, mapping of data from the process simulation onto a FE-mesh (shell elements) and numerical simulations using the explicit FE-code LS-DYNA. In this work, generic High Pressure Die Cast (HPDC) AM60 components have been studied using axial crushing, 3-point bending and 4-point bending tests. The experimental data are applied to obtain a validated methodology for finite element modelling of thin-walled cast components subjected to quasi-static loading. The cast magnesium alloy is modelled using a user-defined material model consisting of an elastic–plastic model based on a modified J2-flow theory and the Cockcroft–Latham fracture criterion. The fracture criterion is coupled with an element erosion algorithm available in LS-DYNA. The constitutive model and fracture criterion are calibrated both with data from material tests and data from the process simulation using MAGMAsoft.     

Corrosion failure of Zn–Al detonator housing

Some batches of detonator housings made up of Chromium plated Zn–Al alloy were found in an extensively cracked condition after few months of storage at room temperature. An analysis of the failure showed that the cracks were due to intergranular corrosion facilitated by segregation of lead at the grain boundaries. Improper chromium plating further aggravated the corrosion problem. This failure case emphasises the need for strict control of chemical composition for components made from Zn–Al alloy and the process of Cr plating of the components.     

Epitaxial growth of GaN on (0001) Al<Subscript>2</Subscript>O<Subscript>3</Subscript> via solution-cast seed layer formation process using Ga(mDTC)<Subscript>3</Subscript>

This paper reports an alternative method for the growth of GaN epitaxial layer on (0001) Al₂O₃ substrate by hot-wall vapor phase epitaxy technique. Tris (N,N-dimethyldithiocarbamato)-gallium (III), Ga(mDTC)₃ was introduced as a precursor material for the seed layer formation in the growth of GaN. Optimal growth conditions with seed layers formed by the Ga(mDTC)₃ concentration of 0.047 mol/L were identified: Growth temperature was found to be 850 °C, and optimal distance between the reactant outlet and substrate was determined to be 12.5 cm. Characterization results showed that this growth method produce high-crystallinity GaN epitaxial layers at a relatively lower growth temperature compared to the existing growth techniques and simplify the growth process.     

高强度船板纵裂纹的成因及预防

针对高强度船板纵裂纹轧后退废过高的现状，分析原因并优化冶炼、连铸工艺及操作，有效地降低高强度船板的退废率。     

转炉冶炼20管坯钢生产实践

介绍了20#管坯钢的生产试验工艺，采取了拉碳法脱碳、钢包底吹氩及喂丝、保护浇铸、合理控制拉速等有效措施，解决了生产中存在的质量问题，为下一步的生产提供了理论和实践依据。     

精铸件结构优化设计实践

以6种典型的精密铸件为例，利用“6个千方百计”原则对产品结构进行优化设计，同时辅助有限元分析对优化结果进行再验证。通过减少大平面、避免深长孔、采用加强筋等优化措施，有效地避免了夹砂、鼓包、跑火、缩孔、裂纹等铸造缺陷，实现了少无切削和减轻铸件质量。     

Determining the Castability of Simple Polyhedra

A polyhedron P is castable if its boundary can be partitioned by a plane into two polyhedral terrains. Castable polyhedra can be manufactured easily using two cast parts, where each cast part can be removed from the object without breaking the cast part or the object. If we assume that the cast parts are each removed by a single translation, it is shown that for a simple polyhedron with n vertices, castability can be decided in time and linear space using a simple algorithm. A more complicated algorithm solves the problem in time and space, for any fixed ε > 0. In the case where the cast parts are to be removed in opposite directions, a simple O(n ² )-time algorithm is presented. Finally, if the object is a convex polyhedron and the cast parts are to be removed in opposite directions, a simple algorithm is presented. Received June 1, 1994; revised May 25, 1995.