Transport of large nuclear power plant components: experiences in mechanical design assessment

Abstract

In the course of decommissioning of power plants in Germany large nuclear components (steam generator, reactor pressure vessel) must be transported over public traffic routes to interim storage facilities, where they are dismantled or stored temporarily. Since it concerns surface contaminated objects or low specific activity materials, a safety evaluation considering the IAEA transport regulations mainly for industrial packages (type IP-2) is necessary. For these types of industrial packages the requirements from normal transport conditions are to be covered for the mechanical proof. For example, a free drop of the package from a defined height, in dependence of its mass, onto an unyielding target, and a stacking test are required. Since physical drop tests are impossible generally due to the singularity of such 'packages', a calculation has to be performed, preferably by a complex numerical analysis. The assessment of the loads takes place on the basis of local stress distributions, also with consideration of radiation induced brittleness of the material and with consideration of recent scientific investigation results. Large nuclear components have typically been transported in an unpackaged manner, so that the external shell of the component provides the packaging wall. The investigation must consider the entire component including all penetration areas such as manholes or nozzles. According to the present IAEA regulations the drop position is to be examined, which causes the maximum damage to the package. In the case of a transport under special arrangement a drop only in an attitude representing the usual handling position (administratively controlled) is necessary. If dose rate values of the package are higher than maximum allowable values for a public transport, then it is necessary that additional shielding construction units are attached to the large component.     

Bright zinc–nickel alloy deposition from alkaline non-cyanide bath

Abstract

Zinc–nickel alloy deposition with polyvinyl alcohol and piperonal as bath additives has been investigated. The effects of additive concentration, triethanolamine concentration and other parametric variables on the deposit and solution properties have been studied. Polarisation studies were carried out under different conditions to understand the effect of triethanolamine and the brighteners on the co-deposition. Results indicated that the additives lead to bright alloy deposition containing ～10% nickel. The deposit produced at the optimum conditions with the additives has a nanograined structure with a γ phase.     

Classical thermodynamic approach to void nucleation in irradiated materials

Abstract

One of the major problems in building a future fusion power station is the development of suitable structural materials. These materials will be exposed to high energy neutron bombardment, with consequent changes in their mechanical properties – embrittlement, hardening and swelling, for example. A missing link in modelling these effects is an effective treatment of the nucleation of voids under irradiation. These voids are initially stabilised by transmutation helium but, once formed, grow by vacancy accumulation. In this paper, a quasi-chemical model is developed to calculate the entropy of a steel/helium system. Although a substantial contribution from quasi-chemical effects might be expected, the steady state concentrations of dissolved helium are found to be too low for such effects to manifest. The steady state concentration of dissolved helium is low in absolute terms, but the resulting supersaturation is very high, making it reasonable to assume that all available nucleation sites are instantaneously activated.     

Development of hybrid hydraulic–electric power units for field and service robots

Energetic autonomy of a hydraulic-based mobile robot requires a power source capable of both hydraulic and electrical power generation. The hydraulic power is used for locomotion, and the electric power is used for the control computer, sensors and other peripherals. In addition, the power source must be lightweight and quiet. This study presents several designs of internal combustion engine-based power units. Each power unit is evaluated with a Ragone plot which shows its performance over a wide range of operation times. Several hydraulic–electric power units (HEPUs) were built and successfully demonstrated on the Berkeley lower extremity exoskeleton (BLEEX). The best-performing design of the HEPUs, based upon the Ragone plot analysis, is described in detail. This HEPU produces constant pressure hydraulic power and constant voltage electric power. The pressure and voltage are controlled on board the power unit by a computer. A novel characteristic of this power unit is its cooling system in which hydraulic fluid is used to cool the engine cylinders. The prototype power unit weighs 27 kg and produces 2.3 kW (3.0 hp) hydraulic power at 6.9 MPa (1000 p.s.i.) and 220 W of electric power at 15 V DC.     

Development of a wearable exoskeleton for daily forearm motion assist

The paper presents a 2-d.o.f. wearable exoskeleton system designed for forearm motion assist in daily activity and rehabilitation. The proposed exoskeleton system is supposed to be directly attached to the lateral side of a patient's upper limb, and assist the forearm motion (elbow flexion–extension motion and forearm supination–pronation motion) of the patient for daily activity and rehabilitation. The proposed exoskeleton is controlled based on the activation patterns of the electromyogram signals of the patient's muscles, which directly reflect the motion intention of the patient, in order to realize natural automatic motion assist. A sophisticated real-time neuro-fuzzy control method, in which the effect of a muscle common to both motions is taken into account, is proposed. The proposed control method enables cooperative motion of the elbow and forearm of the patient by learning the muscle activation patterns of each patient. The effectiveness of the proposed exoskeleton system is evaluated by experiment.     

Time-optimal control of robotic manipulators with limit heat characteristics of the actuator

In this paper, we present a time-optimal control scheme for a robot manipulator to track a predefined geometric path, subject to constraints due to the limit heat characteristics of the actuator (the DC motor was assumed to be the actuator used). Constraints due to the rated torque bounds and the rated velocity bounds of the motor would not be valid for continuous use of the manipulator, since the required mechanical output of the actuator (DC motor) exceeds its maximum power capacity and greatly exceeds its heat-converted power limit. The heat-converted power of the DC motor is thus considered as the actuation bound and the time-optimal trajectories are generated subject to this bound. Computer simulation was also executed to demonstrate the effectiveness of the proposed scheme in comparison to former schemes that used the rated torque and the rated velocity.     

Surface morphology of styrene-butadiene rubber vulcanizate filled with novel electron beam modified dual phase filler by atomic force microscopy

Topographic and phase imaging in tapping mode atomic force microscopy (TMAFM) has been performed to investigate the effect of unmodified and modified dual phase fillers on the morphology of and the microdispersion of the filler particles in the rubber matrix. The above fillers were modified using acrylate monomer (trimethylol propane triacrylate, TMPTA) or a silane coupling agent (triethoxysilylpropyltetrasulphide, Si-69) followed by electron beam modification at room temperature. Both unmodified and surface treated fillers were incorporated in a styrene-butadiene rubber. The phase images of the above composites show three levels of contrasts that correspond to matrix, filler aggregates, and bound rubber around the filler aggregates. Also, the images further elucidate the aggregated nature of the filler due to modification, which is more pronounced in the case of electron beam modified acrylated filler loaded rubber. The corresponding topographic images have been characterized by various statistical quantities like roughness parameters and one- and two-dimensional power spectral densities (1D-PSD and 2D-PSD). As compared to the control, significant increase in surface roughness is observed in the case of the modified dual phase filler loaded composites. The higher fractal value of these vulcanizates confirms the above fact. AFM study also suggests that the electron beam modification of the above fillers significantly increases the filler-filler and filler-polymer interactions.     

Laser welding of copper–nickel alloys: a numerical and experimental analysis

Abstract

Melt run trials were carried out on Cu–Ni bars using a CO₂ laser source in order to analyse the effects of welding parameters (i.e. laser power, welding speed) on geometrical characteristics and on the microstructure of the bead. Experimental results were then used to determine the source parameters to be employed in a finite element model (FEM) of the welding process, with particular attention paid to the thermal field induced by the laser beam. A specific procedure, named 'automatic remeshing technique', was used in order to minimise the computation time. The aim was to create a reliable numerical model, suitable for the optimisation, in practical cases, of welding processes of these kinds of materials. A good correlation, in terms of predicted cooling rates, with the values calculated from SDAS measurements, was observed.     

41—THE RETRACTION AND STRETCH OF WRAPPED ELASTOMERIC-FIBRE CORE YARNS

Equations are given that relate the structure of spirally wrapped elastomeric-fibre core yams to their stretch properties. The model employed improves upon previous ones by considering the effect of covering-yarn diameter. Graphs are given that facilitate the use of the theory for manufacturing purposes.

A comparison with available experimental data indicates an improved agreement between actual and predicted values of retraction in the most important case, where the input and output yarn lengths are measured. It is expected that the improved theory given here will show to much greater advantage with the present commercial fine-core wrapped structures.

In the special case where the wrapping or covering yarns have very low twist, the basic theory is inadequate. Modifications to account for compression of the cover yarn are accordingly included to enable an approximate relationship between yarn structure and stretch to be obtained in this case.