A simulation study of reduction kinetics for sponge iron production in a rotary hearth furnace

ABSTRACT

A mathematical model has been developed by coupling genetic algorithm (GA) with heat and material balance equations to estimate rate parameters and solid-phase evolution related to the reduction of iron ore-coal composite pellets in a multi-layer bed Rotary hearth Furnace (RHF). The present process involves treating iron ore-coal composite pellets in a crucible over the hearth in RHF. The various solid phases evolved at the end of the process are estimated experimentally, and are used in conjunction with the model to estimate rate parameters. The predicted apparent activation energy for the wustite reduction step is found to be lower than those of the reduction of higher oxides. The thermal efficiency is found to decrease significantly with an increase in the carbon content of the pellet. Thermal efficiency was also found to increase mildly up to three layers. Multilayer bed remains as a potential design parameter to increase thermal efficiency.     

New rotary valves for pulse-tube refrigerators

In most used rotary valves in GM-type pulse-tube refrigerators the rotor makes heavy mechanical contact with the stator, so the valve is liable to wear, and large torques are needed. In this paper we will describe two types of valves, which have balanced forces on the rotor. In the first valve the rotor and the stator make no mechanical contact. The second type is a contact valve, like the classical valves, but the forces on the rotor are balanced in a different way. Therefore, these valves are less liable to wear, and the torques needed to rotate the valves are small.     

糖厂现用连续离心机的研究及生产实践

在各糖厂现用连续离心机原有生产实践基础上，对其机械吸震、加温、布温、机索结构、物料密封、机座等部件做了进一步改进，并取得可观的实效。     

An experimental study on the pumping performance of molecular drag pumps

The pumping performance of molecular drag pumps (MDP) has been investigated experimentally. The experimented MDPs are a disk-type drag pump (DTDP), helical-type drag pump (HTDP) and compound drag pump (CDP), respectively. In the case of the DTDP, spiral channels of a rotor are cut on both upper surface and lower surface of a rotating disk, and the corresponding stator is a planar disk. In the case of the HTDP, the rotor has six rectangular grooves. The CDP consists with the DTDP, at lower part, and with the HTDP, at upper part. The experiments are performed in the outlet pressure range of 0.2–533 Pa. The inlet pressure and compression ratio are measured under the various conditions of outlet pressure and throughputs, and nitrogen is used for the test gas. At the outlet pressure of 0.2 Pa, the ultimate pressure has been reached to 1.0 × 10⁻² Pa for the HTDP, 1.3 × 10⁻⁴ Pa for the DTDP, and 3.6 × 10⁻⁵ Pa for the CDP. The maximum compression ratio of the CDP is much higher than those of the DTDP or HTDP. Consequently, the ultimate pressure of the CDP is the lowest one.     

Simulation of the VVER-1000 pump start-up experiment of the OECD V1000CT benchmark with CATHARE and TRAC-PF1

In the framework of joint effort between the Nuclear Energy Agency (NEA) of OECD, the United States Department of Energy (US DOE), and the Commissariat a l'Energie Atomique (CEA), France a coupled three-dimensional (3D) thermal-hydraulics/neutron kinetics benchmark for VVER-1000 was defined. The benchmark consists of calculation of a pump start-up experiment labelled V1000CT-1 (Phase 1), as well as a vessel mixing experiment and main steam line break (MSLB) transient labelled V1000CT-2 (Phase 2), respectively. The reference nuclear plant is Kozloduy-6 in Bulgaria. The overall objective is to assess computer codes used in the analysis of VVER-1000 reactivity transients. A specific objective is to assess the vessel mixing models used in system codes. Plant data are available for code validation consisting of one experiment of pump start-up (V1000CT-1) and one experiment of steam generator isolation (V1000CT-2). The validated codes can be used to calculate asymmetric MSLB transients involving similar mixing patterns. This paper summarizes a comparison of CATHARE and TRAC-PF1 system code results for V1000CT-1, Exercise 1, which is a full plant point kinetics simulation of a reactor coolant system (RCS) pump start-up experiment. The reference plant data include integral and sector average parameters. The comparison is made from the point of view of vessel mixing and full system simulation. CATHARE used a six-sector multiple 1D vessel thermal-hydraulic model with cross flows and TRAC used a six-sector, 18-channel coarse-mesh 3D vessel model. Good agreement in terms of integral parameters and inter-loop mixing is observed.     

Optimization of downhole pump setting depths in liquid-dominated geothermal systems: A case study on the Balcova-Narlidere field,Turkey

Downhole pumps are being used increasingly more often in low-enthalpy geothermal wells. The depth at which these pumps are installed depends on the physical and chemical characteristics of the geothermal fluid, the production flow rate, and the reservoir pressure and permeability. In this study we have investigated the factors affecting pump setting depths in low-temperature, liquid-dominated geothermal systems and defined the relationship between flow rate and pressure drawdown based on multi-rate test results. The methodology proposed was applied to the Balcova-Narlidere geothermal field, Turkey. It was found that the most important parameters for determining the capacity and setting depth of a downhole pump were flow performance, non-condensable gas concentration, and temperature. The implementation of the methodology is illustrated.     

高压变频器在高炉冲渣水泵上的应用

介绍了HARSVERT—A06／035型高压变频器的性能及其在新4号高炉冲渣水泵上的应用。     

高温对冶金窑窑体的影响

针对冶金回转窑窑体在高温下产生的失效进行数值分析，并在此基础上对冶金窑窑体的设计方法进行修正。     

炼油企业泵振动故障诊断

通过现场振动故障诊断案例的分析,找出了炼油企业中泵振动故障的原因主要是泵转子不平衡、小流量、泵转子与壳体不同心、泵轴承故障等。并在停机检修后发现故障产生的原因与诊断的相符,大大降低了故障诊断的难度,快捷、准确地解决问题,为企业效益最大化奠定了基础。     

Experimental results of a solar assisted heat pump rice drying system

In the last rice harvest season, experimental results have been obtained on the efficiency and drying quality of a solar assisted heat pump drying prototype system. The system has been operated as a solar and heat pump system and drying curves for the different options have been obtained. The advantage of the low temperature and better control in the drier shows that the heat pump assisted solar drying system is an excellent alternative to traditional drying systems.