Optimization of Waste Gate Drive Circuit of Two-Stage Turbocharging System

A two stage turbocharging control system was proposed, in which the pressure regulator valve with a close-loop pressure adjusting function instead of a high speed on-off solenoid valve, is used as a driving mechanism of waste gate. A digital-analog (DA)conversion circuit based on pulse width modulation (PWM) generates one analog voltage signal required by the pressure regulating valve control. The principle of the DA conversion circuit was analyzed, meanwhile, the performance of the conversion circuit was improved by adopting a speed-up capacitor, which helps to increase the stability and responsiveness of the control voltage generated by the conversion circuit; the structure parameters of the circuit was optimized by simulation. After the optimization, the ripple wave of circuit output voltage was kept within 16.mV under the 12.bit conversion accuracy, the conversion time of the circuit could be reduced to 4.ms. The engine bench test show that the turbocharging boost pressure control system which adopted the circuit had a rather good stable control accuracy(the steady state within 0.8%) and dynamic response(the regulation time is less than 4.s).     

Influence of Structural Parameters of Turbocharger Floating Bearing on Its Dynamic Characteristic Coefficients

The structure parameters in an actual industrial production have a great influence on the coefficient of supercharger floating bearing dynamic characteristics,but there has been little systematic study so far. In this paper, the influence of structural parameters of the turbocharger floating bearing on its dynamic characteristic coefficientsis systematically investigated based on the theories of hydrodynamic lubrication and tribology. The influence of clearance ratio on eccentricity and the influence of internal to external radius ratios, and Sommerfeld number were analyzed.A new formula of responding characteristics of the oil film force caused by the displacement or velocity disturbance was deduced near an equilibrium in the steady state. Applying the newly developed formula, the dynamic characteristic was studied for floating bearings. Regularity for change of oil film stiffness and damping was analyzed with the structural parameters of floating bearing such as radius ratios and eccentricity.It has been found that the clearance ratio increases with eccentricity when the radius ratio is unchanged.The eccentricity decreases with the internal to external radius ratio of floating rings when the clearance ratio is constant.The absolute value of total principal stiffness and total main damping decrease with the clearance ratio and radius ratio of floating rings when the total cross damping is stable. The results and findings in this paper can contribute to nonlinear dynamics designs of turbocharger rotor-bearing systems.     

涡轮增压器叶轮低压铸造工艺设计及优化

采用UG NX8.0对某涡轮增压器叶轮的三维立体图进行有限元网格划分,应用ProCAST对铝合金叶轮的低压铸造充型过程和凝固过程进行数值模拟,利用VisualCAST对产生的缺陷进行可视化的对比,分析浇注温度、模具温度及压力-时间参数对铝液充型状态和凝固顺序的影响,并获得合适的低压铸造工艺参数。对试铸样品进行检测,结果表明:利用ProCAST可对叶轮的低压铸造工艺进行定量优化。     

电动增压器对柴油发动机低速稳态性能的影响

相比于涡轮增压,电动复合增压技术可以提高发动机进气流量和进气响应。通过研究电动增压器转速对发动机扭矩、空燃比和经济性的影响,得出外特性工况下电动增压器的最佳工作点。基于废气涡轮增压器功率、进气功率和燃烧效率,对电动复合增压发动机进行性能仿真,并将电动复合增压发动机与原机进行性能对比。结果表明:电动复合增压系统可以有效提升发动机低速大扭矩区域的工作性能,发动机低速大扭矩区域增加约18%,油耗在220 g/(kW·h)以下区域增加约16.7%;在指示功率增量中,动力循环功增量远大于增压功率提升;增压功率增量主要由废气涡轮增压器的增压功率提升组成;废气涡轮焓降功率提升是废气涡轮增压功率提升的主因。     

增压器涡轮瞬态温度测试方法研究

将红外信号发生器改装后装在涡轮增压器的涡轮涡壳内,与热电偶温度传感器组成"热电偶-红外近场遥感测试系统",使传感器测得的数据通过红外发射器无线传输给外界接收设备,实现增压涡轮瞬态温度的测量。     

Design and study on variable nozzle mixed-flow turbocharger

A spatial motion mechanism was designed which could make all the nozzle vanes rotate a- round the center of ball with the same radius synchronously to realize control of the variable nozzle mixed-flow turbocharger （VN-MT）. The back and abdomen of the nozzle vane was designed as arc- shaped. A variable nozzle ring perfectly combined with the mixed-flow turbine was made available. The turbine geometric model of VN-MT was established through the computational fluid dynamics （CFD）. Compared with nozzleless mixed-flow turbine, the flow range of variable nozzle mixed-flow turbine was broadened tremendously while the peak turbine efficiency point was lower slightly. Flow field analysis in turbine stage showed that the energy was larger and the blade load of rotor was lower than loss of the VN-MT under designed condition the nozzleless mixed-flow turbocharger.     

某涡轮增压器涡轮叶片断裂故障分析及改进

针对某涡轮增压器涡轮叶片断裂问题,基于ANSYS有限元软件对该涡轮进行强度分析和振动特性分析.结果 表明:该涡轮一阶自振频率较低,一阶倍频比不满足设计要求,共振导致涡轮叶片断裂.在此基础上对涡轮整体结构进行了优化,优化后涡轮叶片一阶自振频率得到提升,叶片断裂问题得到解决.     

改善车用增压发动机加速性的技术发展

讨论了改善涡轮增压发动机低速扭矩特性及加速性,降低加速排放烟度所采取的各种技术方案,及其发展情况。经分析表明电动增压器具有更大的发展潜力,能够更有效地改善车用增压发动机的工作特性,满足更严格的排放标准。     

车用涡轮增压器轴向力数值计算

运用NUMECA的三维粘性流动数值计算软件FINE/TURBO对压气机级和涡轮级的流场进行研究;运用FLUENT软件对两叶轮背部间隙流场进行计算.对数值计算出的压气机和涡轮叶轮的表面及背面压力分布进行积分,最终得到轴向力.     

传热对增压器径流涡轮叶片温度分布的影响

采用共轭传热计算方法,对某柴油发动机废气涡轮增压器径流涡轮流场进行了数值模拟,对比了叶轮在绝热和传热条件下温度分布的差别,研究了传热边界对叶轮温度分布的影响。结果表明,绝热条件下,叶片两侧的温度存在显著的温差,并且从叶轮进口到出口也有明显的温降;而传热条件下,相同叶高下的叶片表面温度分布近乎于一条直线,压力面和吸力面的温度几乎相同;在热平衡条件下,叶轮实体内的温度范围很小,不超过10 K,温度梯度较小表明由温差引起的热应力很小。