A stability study of green tea catechins during the biscuit making process

A green tea extract (GTE) was incorporated into biscuit as a source of tea catechins. The stability of tea catechins in the biscuit making process was studied. A method was developed for the separation and quantification of tea catechins in GTE, dough, and biscuit samples using a RP-HPLC system. GTEs at 150, 200, and 300 mg per 100 g of flour were formulated. The results obtained showed that green tea catechins were relatively stable in dough. The stability of (−)-EGCG and (−)-ECG was determined at an interval of every 2 min during baking. Their stability decreased as the baking progressed and increased as the concentration of GTE was increased in the biscuit dough. The stability of (−)-EGCG also increased as pH of the dough was reduced and made less alkaline.     

Effects of water on the rheological characteristics of biscuit dough and quality of biscuits

 The influence of water on the rheological characteristics of biscuit dough and quality of biscuits was studied. A variation of even 1% in water content considerably changed the various rheological characteristics of biscuit dough. Increasing water content by 3% significantly increased the compliance from 32.6% to 45.6%, and decreased the extrusion time from 100 s to 34 s, the apparent biaxial extensional viscosity from 3.06×10⁵ Pas to 1.5×10⁵ Pas, and the consistency from 943 Ns to 620 Ns for dough based on weak wheat flour. The elastic recovery of biscuit dough increased significantly from 0.425 mm to 0.535 mm. Dough became more cohesive and adhesive with increasing water content, whilst biscuits became harder, as indicated by increases in density, breaking strength and compression strength. Received: 14 September 1998     

Effects of baking on protein digestibility of organic spelt products determined by two in vitro digestion methods

Consumption of organic foods is steadily increasing because it is believed to be healthier than conventional foods. This study was designed to investigate protein digestibility of organic spelt bread, biscuit, cookie and muffin in comparison to their corresponding normal wheat products. Three types of fermented bread products namely, yeast leavened, sour and yeast/sour dough were evaluated. Protein digestibility was assessed based on two methods, three-enzyme one-step and two-enzyme two-step digestion in vitro. The one-step digestion method produced results that were comparable with in vivo (rat) methods whereas the two-step digestion method was more reliable in determining differences among the examined wheat products. Organic spelt used in the present study was comparable to common wheat in protein content averaging 15.4 g/100 g dry matter. Slight differences were observed between organic spelt and common wheat products in protein digestibility determined by the two digestion methods. However, significant differences were found among each wheat products. In general, after baking protein digestion was significantly increased. Spelt and common wheat bread products had similar protein digestibility within each type of bread with sour dough breads had the highest protein digestibility. Biscuit, cookie and muffin products possessed lower protein digestibility than breads. In general, variations in protein digestibility due to baking were more noticeable than that found between the two wheats.     

Characterization and CFD modelling of air temperature and velocity profiles in an industrial biscuit baking tunnel oven

The industrial baking of cereal products is commonly performed in tunnel ovens, which give operators high flexibility for adjusting baking conditions to optimum values. This paper discusses the application of a CFD approach to predict the air temperature and velocity profiles inside the baking chamber of an industrial indirect gas-fired tunnel oven used for biscuit baking. We used two three-dimensional CFD models (one not covering the conveying band of biscuits and the other including it) to describe the complex air circulation resulting from the mechanisms of air input and exit at the ends of the oven and of air extraction through the different extraction points located along the oven length. Comparison of numerical results with experimental measurements shows a fairly close agreement in the qualitative prediction and a few inaccuracies in the quantitative prediction of the air temperature profiles within the baking chamber. Furthermore, the comparison also reveals great differences in the air velocity profiles.     

无糖豆渣饼干的制作

在传统糕点中添加不同比例的豆渣进行探索性研究，通过正交实验和品评实验，确定了生产原味、无糖豆渣饼干的最佳豆渣添加量及最佳工艺条件。     

Understanding functionality of sucrose in biscuits for reformulation purposes

ABSTRACT

We review the functionality of sucrose during the manufacture of biscuits from the perspective of sugar replacement. Besides to providing sweetness, sucrose has important functionalities concerning structure and texture formation. These functionalities also need to be mimicked in reformulated biscuits. First, we review the hypotheses concerning the development of structure and texture of biscuits during manufacturing, which are conveniently summarized in a qualitative way using the Complex Dispersed Systems methodology. Subsequently, we represent the changes of the state of the biscuit during manufacturing in the supplemented state diagram, which indicates the important phase transitions occurring during mixing and baking. We propose that when reformulated biscuits follow similar paths in the state diagram, similar structures and textures can be obtained. Physical theories exist for predicting these phase transitions for existing sucrose-rich biscuits and also reformulated biscuits containing extensive sweeteners as sugar replacers. More accurate predictions of structure and texture can be eventually obtained if they are combined with computational models, including heat and moisture transfer.     

Influence of fibre from different cereals on the rheological characteristics of wheat flour dough and on biscuit quality

Demand for health oriented products such as sugar-free, low calorie and high fibre products is increasing. One such recent trend is to increase the fibre content in food products to overcome health problems such as hypertension, diabetes, and colon cancer, among others. Consumption of high fibre products consisting of indigestible cellulose, hemicellulose, lignin and gums have several health benefits. Apart from these benefits, β-glucan-rich fibres have the benefit of reducing the absorption of glucose. Fibre sources from wheat, rice, oat and barley were used to study their influence on rheological characteristics of wheat flour dough and biscuit making quality. Ash, total protein and dietary fibre content of bran samples ranged between 4% and 10%, 12% and 14% and 20.4% and 49.5%, respectively. Farinograph characteristics of the wheat flour-bran blends showed increase in water absorption from 60.3% to 76.3% with increase in the level of bran from 0% to 40%. The resistance to extension values as well as extensibility of the dough decreased with increase in the bran level. The spread ratio of the biscuits prepared from wheat, rice and oat bran blends decreased from 8.38 to 7.52, whereas the same increased to 9.3 for biscuits prepared from barley bran blends. The breaking strength values of biscuits ranged between 1.34 and 3.83 kg. Highly acceptable biscuits could be obtained by incorporating 30% of oat bran or 20% of barley bran in the formulation.     

Utilisation of pigeon pea (Cajanus cajan L) byproducts in biscuit manufacture

Biscuits were prepared by substituting wheat flour with dehulled pigeon pea (Cajanus cajan L) flour (PPDF) or pigeon pea byproduct flour (PPBF). PPBF was obtained by recovering edible cotyledon material from milling byproducts. PPBF had a higher level of protein (29.42 g/100g) compared to PPDF (24.67 g/100g). Composite flour blends were prepared by substituting wheat flour (WF) with either PPDF or PPBF at 95:5, 90:10, 85:15, 80:20 and 75:25 incorporation levels. Biscuits were analysed for composition, physical and sensory parameters. Protein content of PPDF and PPBF fortified biscuits increased by 1.3 and 1.4 times respectively compared to control along with a significant increased in fibre content. Results indicate that good quality biscuits with increased levels of protein and fibre can be prepared by substituting wheat flour using 85:15 of PPDF or 90:10 of PPBF without significantly affecting the sensory quality of biscuits. This study demonstrates the potential feasibility of incorporating pigeon pea milling byproducts in the manufacture of biscuits.