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1.
数控加工中的对刀问题影响机械加工的各个方面。这里从介绍数控机床的基本坐标系出发,重点阐述了对刀的基本原理和方法以及常见数控机床对刀问题的处理。 相似文献
2.
对发动机连杆螺纹孔在攻丝过程中出现烂牙、粗糙度差等加工质量问题进行了分析,提出了解决问题的方法,使连杆的合格率行到显著的提高。 相似文献
3.
In this paper we develop and compare several heuristic methods for solving the general two-dimensional cutting stock problem.
We follow the Gilmore-Gomory column generation scheme in which at each iteration a new cutting pattern is obtained as the
solution of a subproblem on one stock sheet. For solving this subproblem, in addition to classical dynamic programming, we
have developed three heuristic procedures of increasing complexity, based on GRASP and Tabu Search techniques, producing solutions
differing in quality and in time requirements. In order to obtain integer solutions from the fractional solutions of the Gilmore-Gomory
process, we compare three rounding procedures, rounding up, truncated branch and bound and the solution of a residual problem.
We have coded and tested all the combinations of algorithms and rounding procedures. The computational results obtained on
a set of randomly generated test problems show their relative efficiency and allow the potential user to choose from among
them, according to the available computing time.
Rceived: January 9, 2001 / Accepted: December 10, 2001 相似文献
4.
Effects of circumferential pick spacing on boom type roadheader cutting head performance 总被引:4,自引:0,他引:4
E. Mustafa Eyyuboglu Naci Bolukbasi 《Tunnelling and Underground Space Technology incorporating Trenchless Technology Research》2005,20(5):418-425
Effects of equal and unequal circumferential pick spacing on the performance of boom type roadheaders having cylindrical cutting heads are investigated. For this purpose, two experimental cutting heads with equal and unequal circumferential spacing are designed and manufactured. The cutting head with unequal circumferential spacing is specifically designed to prevent tool-holder overlap at the nose section. Manufacturing difficulties associated with equal circumferential pick spacing due to tool-holder overlap are discussed with solid modeling and practical applications. The heads are tested at Park Cayirhan Coal Mine in Turkey and their cutting performances are analysed. Although better cutting performance for equal circumferential spacing are predicted by force–balance analysis, in situ measurements of instantaneous (net) traversing speed and cutting rate, pick consumption rate and machine vibration show that no significant difference exists between the performances of the two cutting heads. 相似文献
5.
Babur Ozcelik Mahmut Bayramoglu 《International Journal of Machine Tools and Manufacture》2006,46(12-13):1395-1402
Surface roughness is one of the most important requirements in machining process. The surface roughness value is a result of the tool wear. When tool wear increase, the surface roughness also increases. The determination of the sufficient cutting parameters is a very important process obtained by means of both minimum surface roughness values and long tool life. The statistical models were developed to predict the surface roughness.This paper presents the development of a statistical model for surface roughness estimation in a high-speed flat end milling process under wet cutting conditions, using machining variables such as spindle speed, feed rate, depth of cut, and step over. First- and second-order models were developed using experimental results of a rotatable central composite design, and assessed by means of various statistical tests. The highest coefficient of correlation (Radj2) (88%) was obtained with a 10-parameter second-order model. Meanwhile, a time trend was observed in residual values between model predictions and experimental data, reflecting the probable effect of the tool wear on surface roughness. Thus, in order to enhance the estimation capability of the model, another independent variable was included into the model to account for the effect of the tool wear, and the total operating time of the tool was selected as the most suitable variable for this purpose. By inserting this new variable as a linear term into the model, Radj2 was increased to 94% and a good fit was observed between the model predictions and supplementary experimental data.In this study, it was observed that, the order of significance of the main variables is as X5>X3>X4>X1>X2 (total machining time, depth of cut, step over, spindle speed and feed rate, respectively). 相似文献
6.
P. Koshy P. Dumitrescu Y. Ziada 《International Journal of Machine Tools and Manufacture》2004,44(15):1599-1605
The paper examines the effectiveness of two innovative techniques designed to rapidly optimize a milling application. One of them relates to quantifying the relative wear of different insert grades concurrently in a single cutting test, by mounting the inserts in the same cutter, for a quick comparative performance evaluation. Experimental results that illustrate the validity and limitation of this concept, and a scheme for enhancing the reliability of the test method are presented. The other technique refers to rapid identification of the optimum feed/tooth that corresponds to maximum tool life. This entails a test wherein individual inserts in the cutter are subject to feed/tooth that are multiples of a base value, by selectively leaving appropriate number of consecutive insert pockets unoccupied. These novel techniques complement known accelerated tool life tests, and are expedient for industries that engage short production runs, in terms of selecting a suitable insert grade for an application, and determining optimal cutting conditions for the selected grade. 相似文献
7.
8.
Cutting force estimation in sculptured surface milling 总被引:10,自引:5,他引:10
A. Lamikiz L. N. Lpez de Lacalle J. A. Snchez M. A. Salgado 《International Journal of Machine Tools and Manufacture》2004,44(14):1511-1526
Cutting force milling models developed up to now are mostly used for planar milling using end-mills. Only a reduced number of models applying ball-end mills have been developed. Furthermore these models usually only consider horizontal surface machining, even though the main application of ball-end mills is sculptured surface machining. This article proposes a model that is able to estimate the cutting forces in inclined surfaces machined both up-milling and down-milling. For this purpose a semi-mechanistic model has been developed that calculates the cutting forces based on a set of coefficients which depend on the material, the tool, the cutting conditions, the machining direction and the slope of the surface.A coordinate transformation has been included in order to consider the slope milling case with different cutting directions.The model has been tested on two materials, an aluminum alloy Al7075-T6 and a 52 HRC tool steel AISI H13. Validation tests have been carried out on inclined planes using different slopes and different machining directions.The results provide errors below 10% in most of the cases and both the value and shape of the predicted forces adjust the measured cutting force. 相似文献
9.
Chih-Wei Chang Chun-Pao Kuo 《International Journal of Machine Tools and Manufacture》2007,47(3-4):452-461
Laser-assisted machining (LAM), an alternative method of fabricating difficult-to-machine materials, uses primarily laser power to heat the local area (without necessarily evaporating or melting any material) before the material is removed. It not only efficiently reduces the cutting force during the manufacturing process but also improves the machining characteristics and geography with regard to difficult-to-machine materials, especially structural ceramics.This study on the application of laser-assisted machining to Al2O3 ceramics examines the measurements of cutting force and workpiece surface temperature as well as surface integrity and tool wear. Specifically, it uses the lattice Boltzmann method (LBM) to calculate the temperature distribution inside the ceramic workpiece during the LAM process and ensure that the laser energy causes no subsurface damage. The experimental results reveal that the LAM process efficiently reduces the cutting force by 22% (feed force) and 20% (thrust force) and produces better workpiece surface quality than conventional planing. 相似文献
10.