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One of the most interesting alternatives to EPS is extrusion of starch-based materials. TPS-based biocomposites can be processed, in a one-step process, via an extrusion-cooking. Wide program of the experimental works with application of extrusion-cooking for production of starchy loose-fill foams has been started in the Department of Food Process Eng., Lublin University of Life Sciences in 2012. The object of the study is to achieve commercially acceptable biodegradable products based on locally produced potato, corn and wheat starch, which can replace popular EPS. Results of the first phase of the study are presented in the paper. The measurements of glass transition temperature of TPS samples showed that with glycerol content growth in the blend, the Tg of the obtained material decreases almost linearly. In the case of potato TPS, the highest observed Tg was 187.7 ?C for 7.0% glycerol and the lowest was at 18.1 ?C for 30% glycerol. Properties of the loose-fill foams highly depend on raw materials and process parameters used in production. In addition of plasticiser or other additives, different temperature of processing is causing changes in product's properties. All starch-based foams had high open-cell content and the expansion was attributable to the escape of water as steam during processing, resulting more than 80% open cells. The foam density of starch-based products ranged between 18.7 and 30.5 kg/m3. The products were at least 2.5 times more dense than EPS-based foams. The best products achieved by us up till now are the corn TPS-based foams containing 3% plasticizer and 1% poly-vinyl alcohol. The energy consumption during extrusion-cooking depended on the material composition of the blends, temperature and the screw rotation speed used during processing. Average value of SME was about 2.52 × 105 J/kg, which is equivalent to 0.07 kW h/kg. 相似文献
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Corn-broad bean spaghetti type pasta was made with a corn/broad bean flour blend in a 70:30 ratio, through an extrusion-cooking process (Brabender 10 DN single-screw extruder with a 3:1 compression ratio). The effect of temperature (T = 80, 90 and 100 °C) and moisture (M = 28%, 31% and 34%) on the extrusion responses (specific consumption of mechanical energy and pressure) and the quality of this pasta-like product (expansion, cooking-related losses, water absorption, firmness and stickiness) was assessed. The structural changes of starch were studied by means of DSC and XRD. The extrusion-cooking process, at M = 28% and T = 100 °C, is appropriate to obtain corn-broad bean spaghetti-type pasta with high protein and dietary fibre content and adequate quality. The cooking characteristics and resistance to overcooking depended on the degree of gelatinisation and formation of amylose–lipid complexes. The critical gelatinisation point was 46.55%; beyond that point, the quality of the product declines. 相似文献
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Fabrizio Esposito Guido Arlotti Angela Maria Bonifati Aurora Napolitano Davide Vitale Vincenzo Fogliano 《Food research international (Ottawa, Ont.)》2005,38(10):1167-1173
Milling of wheat generates by-products, which can be used to improve the technological performance and/or to integrate foods with healthy compounds. The aim of this paper was to select fractions of durum wheat bran having different functional and nutritional characteristics. Wheat bran by-products were obtained by an industrial milling process. Beside the single fractions, two commercial products Bran & Brain 50 and 70, obtained by blending some of the durum wheat fractions were also studied. All samples were investigated for water holding capacity, soluble and insoluble dietary fibre content and for their antioxidant activity. The soluble fibre content of the durum wheat by-product ranged between 0.9% and 4.1%; while that of insoluble fibre between 21% and 64%. B&B 70 has a TDF content of 61%, while B&B 50 has 42%. The water holding capacity of each fraction is strictly related to the amount of insoluble fibre and to the granulometry of the by-products. Cooking-extrusion process does not affect the amount of soluble fibre; by contrast, a significant increase of the insoluble fibre was detected. The antioxidant activity is higher for the internal bran fraction and it increases in fractions having reduced granulometry. The antioxidant activity of some durum wheat by-product fractions is comparable to that of widespread fruits and fresh vegetables, likely due to the presence of fibre-bound phenol compounds. The high fibre content and antioxidant activity of durum wheat bran by-products can be of particular interest for their use in cereal-based products. 相似文献
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