An Approach to Modelling the Forming Process of Sheet Metal-Polymer Composites

Polymer Injection Forming (PIF) and Polymer Injection-Compression Forming (PICF) are new manufacturing technologies for sheet metal-polymer macro-composites, which result from the combination of injection moulding and sheet metal forming. In these processes, a metal blank is formed inside an injection mould by using the pressure of the molten polymer that, after cooling, permanently bonds to the metal sheet creating a fully finished product in only one production step. This paper presents a calibrated multi-physics numerical model of the processes that proves to be suitable to investigate the mutual metal-polymer interactions and to provide a reliable tool in designing the process as well as its control.     

Prediction of necking of high strength steel tubes during hydroforming—multi-axial loading

This article studies tubular hydroforming of high strength low alloy (HSLA) and dual phase (DP600) straight tubes under the action of end feeding loads. Experiments demonstrate that higher end feed loads enhance the formability of the tubes and increase the internal fluid pressure for onset of necking and bursting. Because of the action of the internal pressure and the axial compressive load, the onset of localization (necking) is due to a complex three-dimensional state of stress. Using free expansion experiments, approximate upper and lower bound strain-based forming limit curves are determined for the tube materials. These limit curves, in turn, are used to derive upper and lower bound extended stress-based forming limit curves [Simha et al., Prediction of necking in tubular hydroforming using an extended stress-based FLC. Transactions of the ASME Journal of Engineering Materials and Technology 2007;129(1): 36-47]. In conjunction with finite element computations that use solid elements to model the tube, these stress-based limit curves are used to predict upper and lower bound necking pressures under the action of end feed loading. These predictions of necking pressures, when an appropriate coefficient of tube-die friction is used, are found to bracket the experimentally measured necking pressures. Computations using plane stress shell elements to model the tubes are shown to give erroneous results, since the plane stress approximation is not valid when tubes are hydroformed in a die.     

工业产品的艺术造型与技术美学

本文从技术美学的角度，广义的介绍了工业产品艺术造型的基本方法，着重从美学原则和色彩设计两方面论述产品造型设计的手法，以及技术美学在产品造型设计中的基本应用。     

圆锥形零件冲压变形与成形载荷的分析

由于悬空侧壁部分的变形状态是圆锥形零件成形的关键，而径向拉应力是实现悬空部分成形的必要条件，同时也是该部分冲压成形成败的关键为此，经力学分析得出了侧壁部分径向拉应力的解析式和造成圆锥形零件破裂的最大径向拉应力的计算式。同时分析了圆锥形零件的成形载荷。     

连续挤压法介绍

连续挤压法的特点是：挤压所需的压力是借助一个回转的摩擦轮来实现的。摩擦轮的轮缘上设有一个凹槽，其断面取决于原坯的断面（线材坯料）。本文将就这种工艺的设备和有关铝材生产阶段中的一些问题作一简介。     

模内贴箔装饰的自动化生产

详细介绍了一种新型装饰工艺－模内贴箔工艺的自动化过程及生产要求。     

准噶尔盆地三台-北三台地区第三系勘探潜力分析

从沉积及储层组合、油气运移系统等方面全面剖析了准噶尔盆地三台-北三台地区第三系油气成藏条件，建立了成藏模式，对未钻探区勘探潜力进行了预测；通过分析，认为该区第三系储层物性主体差，断裂更多地表现为封闭性，导致沟通深部油气源的运移体系不畅，致使第三系圈闭不能有效捕获和储集油气。圈闭又比较匮乏，主体勘探潜力不大。北25井西背斜紧邻多期活动的甘诃子北断裂，第三系可能发育较好的储层，相对有利，北25井西背斜应是钻探第三系的首选目标。     

Upper-bound analysis of the pressure-assisted injection forging of thick-walled tubular components with hollow flanges

An upper-bound analysis of the pressure-assisted injection forging (PAIF) of thick-walled tubular components with hollow flanges was conducted to predict the maximum forming-pressure requirements. The polymeric pressurizing material and the pure aluminium work material employed were assumed to obey the von-Mises’ yield criterion, the two materials being divided into three and six zones, respectively, and described using kinematically admissible velocity fields. An upper-bound solution was derived based on this model. Experiments were conducted to validate the solution. The results suggest that the upper-bound analysis has sufficient accuracy for the prediction of the forming-pressure requirements. Subsequently, a parametric analysis was conducted to study the effects of variation of the principal parameters of the process and the geometry, such as tube thicknesses, flange dimensions and friction, on the forming-force requirements, which showed other useful applications of the upper-bound solutions.     

热处理工艺对冲击曲线的影响

通过ＳＡ５１５Ｇｒ．７０钢的不同温度正火和１３ＭｎＮｉＭｏＮｂＲ钢正火不同温度回火试样的示波冲击试验，研究了不同热处理工艺对冲击曲线的影响。     

钼精矿焙砂压力成型的工艺过程研究

着重研究了适合于钼精矿焙砂压力成型的原料粒度组成，提出了相应的破碎流程。此外，还就预先碾压对于成型过程的影响进行了研究，并得到了肯定的结论。采用这一工艺过程进行连续成型试验，成球系数达到８６．５％。