Development of mobile miniature natural gas liquefiers

With increasing consumption of natural gas (NG), small NG reservoirs, such as coalbed methane and oil field associated gas, have recently drawn significant attention. Owing to their special characteristics (e.g., scattered distribution and small output), small-scale NG liquefiers are highly required. Similarly, the mixed refrigerant cycle (MRC) is suitable for small-scale liquefaction systems due to its moderate complexity and power consumption. In consideration of the above, this paper reviews the development of mobile miniature NG liquefiers in Technical Institute of Physics and Chemistry (TIPC), China. To effectively liquefy the scattered NG and overcome the drawbacks of existing technologies, three main improvements, i.e., low-pressure MRC process driven by oil-lubricated screw compressor, compact cold box with the new designed heat exchangers, and standardized equipment manufacturing and integrated process technology have been made. The development pattern of “rapid cluster application and flexible liquefaction center” has been eventually proposed. The small-scale NG liquefier developed by TIPC has reached a minimum liquefaction power consumption of about 0.35 kW·h/Nm³. It is suitable to exploit small remote gas reserves which can also be used in boil-off gas reliquefaction and distributed peak-shaving of pipe networks.     

热管传热性能对小型热管换热器散热效能影响

在零重力辅助下,小热管热阻是小型热管换热器散热效能的重要影响因素之一。基于集总参数法对于换热器系统数值计算的高效性思想,建立了热管、热管换热器的集总参数模型。对同一热管换热器选用不同传热性能的热管,在不同传热温差和流体质量流速下,就其散热效能进行了数值计算。计算结果表明,在零重力辅助下,热管换热器管内热阻存在一临界值Rcri。当热阻RHP≤Rcri时,管外热阻起主导作用,热管换热器的散热效能εh几乎不随热管管内热阻的值而变化。     

微型生化分析仪样品室温度控制系统研究

结合微型生化分析仪样品室的要求,设计了一种基于单片机的微型生化分析仪样品室温度控制系统.它以AT89S51为核心,采用单总线高精度数字温度传感器DS18B20对样品室温度采样,同时利用汇编语言编写温度设定与控制程序,采用半导体制冷的方式,实现了温度在25℃、30℃、32℃和37℃四个温度值的稳定,控制精度达±0.5℃.     

Low-cycle fatigue properties of eutectic solders at high temperatures

This paper details the deformation mechanism and low‐cycle fatigue life of eutectic solder alloys at high temperature (around 0.8T_m). Grain boundary sliding generally nucleates a wedge‐type cavity that reduces the low‐cycle fatigue life of metals. In this study, grain boundary sliding has promoted intergranular failure contributing to the reduction in fatigue life of Sn–Ag–Cu alloy. However, grain boundary sliding has exerted no deleterious effects on fatigue resistance of eutectic Pb–Sn and Bi–Sn alloys. The phase boundary sliding with very fine microstructure induces exceptional ductility in these alloys leading to superior low‐cycle fatigue endurance for theses eutectic Pb–Sn and Bi–Sn alloys.     

提高超小型铝电解电容器生产一次合格率

恰当选择原材料、确保铆接工序质量、重视工作电解液的配比、严控各工序成品率是提高超小型铝电解电容器投入产出一次合格率的关键。以１０Ｖ－４７μＦ（４ｍｍ×７ｍｍ）产品为例，投入产出一次合格率达９４％以上。     

驻极体声传感器及其储电材料的现状

综述了驻极体声传感器及其储电材料近年来的迅猛发展。传统的FEP(tetrafluoroethylene—hexa—fluoropropylene copolymer)极体电容式声传感器及以铁电聚合物PVDF(poly vinylidene fluoride)家族为芯片的声传感器和超声抉能器仍焕发着青春活力。Si基微型驻极体声传感器的理论和实验研究已经日趋成熟，而用空间电荷型多孔聚合物驻极体压电薄膜为芯片可望研制出新一代声电和电声传感器、压力传感器和驱动器。     

合金化Mo-3Nb单晶材料的室温力学性能

采用微型样品测试方法测试了俄罗斯及国产合金化Mo-3Nb单晶的室温力学性能。结果表明：俄罗斯Mo-3Nb单晶屈服强度、抗拉强度、显微硬度比国产Mo-3Nb单晶要高，而延伸率略低；微观分析发现俄罗斯单晶基体Nb含量略高于国内研制的单晶且含有一定数量的棒状强化物。微观组织和成分的差异是引起2种Mo-3Nb单晶力学性能差异的主要原因。     

应力交变下微型土压力计的标定及应用

为了研究土压力计在不同应力状态下的敏感系数,利用镶嵌有微型土压力计的模型桩,按照两种方式设计应力交变加载模式进行标定:(a)从初始零应力状态分级加载—卸载至零;(b)从初始零应力状态加载到应力最大值,分级卸载—加载,逐渐到零应力状态。研究结果表明:初始应力为零的加载曲线线性较好,敏感系数可用线性函数进行拟合;初始应力不为零的加载曲线线性也较好,敏感系数也可用线性函数进行拟合;而卸载曲线包含显著的非线性和滞后效应,此时敏感系数就不是一个固定值,可采用指数曲线来进行拟合。将获取的标定系数应用于水平受荷模型桩的桩身应力分析中,在加载过程中3.5D~5.5D深处桩身应力一直变大,且变化幅度最大。研究成果可为水利工程中板桩、抗滑桩等水平受荷桩桩身截面尺寸及配筋设计提供参考。     

Polyacrylonitrile/Nylon 6 Blends: Preparation and Characterization

Summary: Polyacrylonitrile (PAN) particles with micro‐size ranges (0.15–2 μm) were prepared by emulsion and dispersion polymerizationa and in supercritical carbon dioxide media. The PAN particles were blended with Nylon 6 (PA6) at 220 °C by using a miniature mixer; it was found that melt‐mixing was possible for PAN‐rich compositions as high as 70 wt.‐%. Blends were characterized by scanning electron microscopy, IR, viscosity measurements, differential scanning calorimetry, and dynamic mechanical thermal analysis (DMTA). The size and shape of original PAN particles were retained in PAN/PA6 blends. The useful range to blend PAN particles size was less than 1 μm in terms of shape retention of the PAN particles in blends. Blends with 40 wt.‐% PAN content were found to be melt‐processable. The elastic modulus was higher for PAN/PA6 blends than pure PA6.

SEM photograph of PAN‐SC/PA6 blend with a 40/60 weight ratio.     

微小型无人直升机建模与姿态控制

建立了微小型无人直升机数学模型,并采用误差预报法进行参数辨识,获得了较高精度的数学模型。应用H_∞回路成形鲁棒控制方法设计了微小型无人直升机姿态控制器,并进行了频域分析,开环控制系统的成型效果良好。在模型浮动20%条件下进行仿真,结果表明控制系统具有较强的鲁棒性。飞行试验获得了良好的控制效果,验证了建模与控制器设计方法的可行性和有效性。