Picosecond laser trimming of ceramic cores with porous multi-scale particle microstructure

The ceramic core, produced by hot injection molding, is one of the critical components for manufacturing high-performance aircraft engine turbine blades. However, the injection molding process will cause defects such as burrs and flashes in the fine structure of the formed ceramic core. Manual trimming is necessary, but the trimming quality is poor, and the yield is low. In this paper, the online trimming method of ceramic cores is studied. Based on the orthogonal experiment method, the optimal laser parameters for processing the ceramic core's porous multi-scale particle structure material were obtained. Further, the problems of the match head and tail phenomenon and dimensional accuracy improvement in trimming ceramic cores have been studied. A path optimisation method is proposed to improve the quality and accuracy of the trimming profile effectively. Finally, the overall process flow of ceramic core trimming is elaborated, and experimental verification is given. The results show that the ceramic core online trimming method proposed in this paper has advantages of high precision and high yield compared with the manual method, which will have substantial potential application value in the aviation field.     

An accurate block-trimming device for ultramicrotomy of selected cells

A small instrument is described which is operated on the stage of a light microscope to trim resin-embedded specimens to precise levels for subsequent ultramicrotomy and to cut thin pilot sections for light microscopy. The operating procedure and examples of results are given.     

混合集成电路激光功能调值技术

本文提出了激光功能微调技术在高精度混合集成电路上的应用，讨论了关键技术问题，并以实例具体说明。该技术的应用为研制高精度混合集成电路开辟了新途径。     

厚膜混合集成电路常见工艺缺陷及其消除方法

除设计和材料外，工艺和操作对厚膜混合集成电路的质量和性能也有较大的影响。分析了厚膜混合集成电路生产过程中一些常见的工艺缺陷，如线条变形、起泡、阻值不稳、元件受损、锡珠等的产生原因，并提出了相应的消除方法。     

IF钢切边质量提升控制技术

针对 IF 钢经过连退或镀锌热处理,在切边过程中由于切边质量不佳,带钢边部容易产生毛刺等缺陷,进而影响带钢边部质量的问题,通过研究切边后带钢切断面各区域比例以及切边工艺参数对切边后切断面各区域比例的影响,对圆盘剪切边工艺参数进行了优化设计;同时通过研究去毛刺辊工作原理以及亮边缺陷产生原因,对去毛刺辊的涂层和底辊辊型进行了优化设计。采取优化措施后,IF 钢的切边质量得到了改善,并彻底消除了亮边缺陷。     

热塑性硬质聚氨酯泡沫在汽车顶内饰中的应用

概述了汽车顶内饰用热塑性聚氨酯硬质泡沫塑料进展状况，介绍了硬泡及顶内饰成型方法，对影响该硬泡性能的一些因素进行了讨论。指出该顶内饰已批量生产。     

修边模具堆焊工艺的研究

修边模具堆焊工艺是以42CrMo为基体,通过在刃口部位堆焊高硬度合金钢制造修边模,代替传统的修边模制造工艺。分析了工艺参数对堆焊层金相组织、堆焊层硬度及耐磨性的影响,选取了适当的工艺参数并给出了堆焊法制造冷冲模的工艺要点。堆焊层金属及过渡区无气孔、裂纹等缺陷,堆焊的刃口平均硬度在57.5HRC以上,焊缝成形良好并具有很高的耐磨性能。并实际堆焊制造了修边模具,现场应用表明,堆焊层不脱落,寿命达到或超过传统工艺制造的修边模。该工艺对于修复其它冷作模具也具有很好的应用前景。     

抽动式衬套正挤切边模设计

介绍了抽动式衬套正挤切边工艺、模具结构及设计要点 ,该模具结构简单合理 ,能在1台压机上依次完成挤压成形和切边两道工序 ,效率较高     

面向创新的专利规避设计研究

目的研究针对现有专利高效快速地进行规避设计,去实现产品创新设计。方法通过了解我国专利的现状,结合专利规避设计策略,对专利规避设计的具体方法进行分析归纳。深入分析了基于单个专利的功能裁剪方法,基于核心专利群的规避设计,以及针对全方位专利壁垒的专利组合设计,同时对其他相关专利规避设计方法进行了总结。结论专利规避是避开其他竞争对手的专利权利要求而进行创新设计的一种积极可行的专利策略,具有较强的实践应用价值。随着专利规避技术的日趋成熟,对于专利群的规避和专利组合设计的研究会越发受到重视,将TRIZ理论与其他创新设计方法相结合,也将进一步促进专利规避设计的发展。     

解决瓶颈问题提高精整能力

本文根据济钢中厚板厂精整生产线的设备能力，分析了双边剪、成品检查台、垛板台收集钢板存在的问题是精整乃至中厚板厂生产的“瓶颈”，并提出提高精整能力的途径。