The effects of blast lag in abrasive jet machined micro-channel intersections

Abrasive jet micro-machining (AJM) uses compressed air carrying abrasive solid particles to micro-machine a variety of features into surfaces. If the feature sizes are less than the size of the abrasive jet footprint, then a patterned erosion-resistant mask is used to protect the substrate material, leaving exposed areas to define the features. Previous investigations have revealed a ‘blast lag’ phenomenon in which, for the same dose of abrasive particles, narrower mask openings lead to channels that are shallower than wider ones. Blast lag occurs when using AJM on brittle substrates because of the natural tendency to rapidly form a V-shaped cross-sectional profile which inhibits abrasive particle strikes on the narrow vertex at the feature centerline. In this paper, the blast lag phenomenon is studied when using AJM to machine a network of microfluidic channels. It is found that, in some cases, differences in blast lag occurring at channel intersections and within the channels themselves, can lead to channel networks of nonuniform depth. A previously developed surface evolution model is adapted to allow prediction of the onset of blast lag in the channels and intersections and thus explain these differences. Finally, methods to eliminate the differences are discussed.     

高炉炉渣流动性的实验研究

以宝钢高炉渣中的四大组元(CaO,SiO2,Al2O3,MgO)为基础,实验研究MgO,Al2O3含量及碱度对炉渣的熔化性温度和流动性的影响.结果表明,炉渣中Al2O3含量控制在16%,配制适量的MgO(9%～10%),在1 500℃以上的高温区域,炉渣仍能保持正常的流动性,适合炉缸温度充沛的高炉使用;MgO含量由6%增加到10%时,较明显地降低了炉渣粘度,粘度的递减值约为0.07～0.15 Pa.s.     

宝钢3号高炉计算机系统的RAS性能设计

在宝钢３号高炉计算机系统的开发过程中十分注意系统ＲＡＳ性能设计。本文介绍了３号高炉计算机系统设计中，为提高系统的ＲＡＳ性能所采取的各种对策。     

高炉冶炼锰铁提高锰回收率的措施

高炉冶炼锰铁时,锰的回收率波动很大,在60—90％范围,矿比取决于入炉矿的平均含锰量和锰的回收率。每提高锰回收率一度,可降低锰矿消耗44.6kg/t,降低焦比27.7kg/t,增产1.57％,降低成本25.53元/t,并可提高产品质量。锰在渣中的化学损失与渣量和渣中MnO成正比,流失锰为入炉总锰量的16.8％,占流失总量的60.27％,为炉顶损失。采用高MgO渣操作,是降低渣中MnO的有效措施。已使MnO含量降至4—5％,Mn回收率已达85％。     

The effect of welded boundaries on the response of rectangular hot-rolled mild steel plates subjected to localised blast loading

A series of experiments examining the effects of welded boundaries on the localised blast load response of mild steel plates is presented in this short communication. Two types of welding are examined, TIG and MIG welding. The welded boundary response is compared with clamped boundary and straight and chamfer machined boundary responses. The overall trend of midpoint deflection–thickness ratio versus dimensionless damage number for all the plates follows previously reported empirical trends. The tearing threshold (Mode II*) in terms of the damage number is lowest for the machined plates followed by the welded plates with the clamped plates having the highest resistance to tearing.     

不停车清洗预膜在2号高炉净循环水系统的应用

循环冷却水系统长期运行过程中，由于多种因素影响，管道、阀门、水泵等设备产生结垢和腐蚀，为使水系统保持长期正常运行，减缓腐蚀结垢速度，需投加杀菌剂和阻垢缓蚀剂，2a进行一次清洗和预膜。主要介绍了2号高炉净循环水系统不停车清洗预膜的步骤、效果，并推荐在工况相似循环水系统中参考应用。     

WZ—C系列密封阀结构分析与改进

对W Z-C系列无料钟高炉炉顶布料设备上、下密封阀在涟钢3#高炉的使用情况进行了论述,分析了故障产生的机理,对密封阀的结构进行了改造并取得了相当可观的经济效益。     

高喷煤比操作对焦炭劣化的影响

为考查提高喷煤量对焦炭在炉内劣化的影响,在宝钢高炉上进行了风口取样研究.结果表明,喷煤量达到200 kg/t以上时焦炭劣化严重.高炉生产实绩回归显示,焦炭的热性能对高炉透气性的影响比冷强度显著.分析认为焦炭热性能指标CRI、CSR对高炉高煤比操作更重要.借此还提出了提高喷煤量和改善焦炭质量需加强研究的课题.     

关于南京钢铁厂高炉长寿途径的浅见

针对南京钢铁厂高炉寿命较短的现状及国内外长寿高炉的经验，提出南钢高炉在改善原燃料条件下，提高高炉操作水平，改进炉体各部的设计，提高施工质量，加强日常维修，以达到高炉长寿的建议。     

铸铁溶液中氧的含量及形态

本文研究了铸铁溶液中全氧量的变化,并用定氧探头检测了溶解氧量。研究表明,铁水中全氧量随冲天炉送风湿度增加而明显增大。铁水含氧量增高主要是化合氧增多。而溶解氧变化很小。