Numerical simulations of specimen size and mismatch effects in ductile crack growth - Part II: Near-tip stress fields

The effect of ductile crack growth on the near tip stress field in two different specimen geometries has been investigated. For homogeneous specimens it is observed that the peak stress level increases with ductile crack growth. The effect is most pronounced up to about 1 mm of crack growth. For low and intermediate hardening there is a significant effect of specimen size on the stress level. In case of mismatch in yield stress, the simulations show that the increase in stress level in the material with the lower yield stress is of a similar magnitude as is the case for stationary cracks. In case of ductile crack growth deviation from the original crack plane occurs, the highest stresses are still found close to the interface, and not in front of the current crack tip.     

A probabilistic model for cleavage fracture with a length scale--parameter estimation and predictions of stationary crack experiments

This study presents a large experimental investigation in the transition temperature region on a modified A508 steel. Tests were carried out on single-edge-notch-bend specimens with three different crack depth over specimen width ratios to capture the strong constraint effect on fracture toughness. Three test temperatures were considered, covering a range of 85 °C. All specimens failed by cleavage fracture prior to ductile tearing. A recently proposed probabilistic model for the cumulative failure by cleavage was applied to the comprehensive sets of experimental data. This modified weakest link model incorporates a length scale, which together with a threshold stress reduce the scatter in predicted toughness distributions as well as introduces a fracture toughness threshold value. Model parameters were estimated by a robust procedure, which is crucial in applications of probabilistic models to real structures. The conformity between predicted and experimental toughness distributions, respectively, were notable at all the test temperatures.     

Fracture toughness of thermoset composites reinforced by perfectly bonded impenetrable short fibers

The fracture toughness of brittle thermoset resins could be improved significantly by perfectly bonded tough, short fibers through both crack trapping and bridging effects. In this paper, the crack trapping effect was studied through the analysis of the change of strain energy associated with the crack propagation across a regular array of fibers, and the bridging effect was discussed based on the Andersson–Bergkvist model. The fracture resistance increases with the fiber volume fraction, and is independent of the elastic properties of the matrix, the crack length, and the cross-sectional diameter of the fibers.     

Development of the Local Approach to Fracture over the Past 25 years: Theory and Applications

This review paper is devoted to the local approach to fracture (LAF) for the prediction of the fracture toughness of structural steels. The LAF has been considerably developed over the past two decades, not only to provide a better understanding of the fracture behaviour of materials, in particular the failure micromechanisms, but also to deal with loading conditions which cannot easily be handled with the conventional linear elastic fracture mechanics and elastic–plastic fracture mechanics global approaches. The bases of this relatively newly developed methodology are first presented. Both ductile rupture and brittle cleavage fracture micromechanisms are considered. The ductile-to-brittle transition observed in ferritic steels is also briefly reviewed. Two types of LAF methods are presented: (i) those assuming that the material behaviour is not affected by damage (e.g. cleavage fracture), (ii) those using a coupling effect between damage and constitutive equations (e.g. ductile fracture). The micromechanisms of brittle and ductile fracture investigated in elementary volume elements are briefly presented. The emphasis is laid on cleavage fracture in ferritic steels. The role of second phase particles (carbides or inclusions) and grain boundaries is more thoroughly discussed. The distinction between nucleation and growth controlled fracture is made. Recent developments in the theory of cleavage fracture incorporating both the effect of stress state and that of plastic strain are presented. These theoretical results are applied to the crack tip situation to predict the fracture toughness. It is shown that the ductile-to-brittle transition curve can reasonably be well predicted using the LAF approach. Additional applications of the LAF approach methods are also shown, including: (i) the effect of loading rate and prestressing; (ii) the influence of residual stresses in welds; (iii) the mismatch effects in welds; (iv) the warm-prestressing effect. An attempt is also made to delineate research areas where large improvements should be made for a better understanding of the failure behaviour of structural materials.     

Correlation of fracture behavior in high pressure pipelines with axial flaws using constraint designed test specimens. Part II: 3-D effects on constraint

This study describes an extensive set of 3-D analyses conducted on conventional fracture specimens, including pin-loaded and clamped SE(T) specimens, and axially cracked pipes with varying crack configurations. The primary objective is to examine 3-D effects on the correlation of fracture behavior for the analyzed crack configurations using the J-Q methodology. An average measure of constraint over the crack front, as given by an average hydrostatic parameter, denoted Q_avg, is employed to replace the plane-strain measure of constraint, Q. Alternatively, a local measure of constraint evaluated at the mid-thickness region of the specimen, denoted Q_Z0, is also utilized. The analysis matrix considers 3-D numerical solutions for models of SE(T) fracture specimens with varying geometries (i.e., different crack depth to specimen width ratio, a/W, as well as different loading point distance, H) and test conditions (pin-loaded ends vs. clamped ends). The 3-D numerical models for the cracked pipes cover different crack depth to pipe wall thickness ratio, a/t, and a fixed crack depth to crack length ratio, a/c. The extensive 3-D numerical analyses presented here provide a representative set of solutions which provide further support for using constraint-designed SE(T) specimens in fracture assessments of pressurized pipes and cylindrical vessels.     

Effects of short cracks produced at blunted pre-crack tip on stress and strain distributions

The present work investigates problems: (1) How are the plastic strain and the stress (triaxiality) re-distributed after a short crack initiated, extended and blunted at the pre-crack tip? (2) How do the above changes put a crucial effect on the triggering of the cleavage fracture? Based on the previous observations of configuration changes and fracture surfaces of pre-crack tips, Finite element method (FEM) simulations of a short crack initiated, extended and blunted at a pre-crack tip and calculations of distributions of stress, strain and triaxiality are carried out for 3PB pre-cracked HSLA steel specimens tested at -130^°C. The results reveal that: as long as the fatigue pre-crack is only blunted, in its vicinity a region where the accumulated strain is sufficient to nucleate a crack, and a region where the stress (triaxiality) is sufficient to propagate a crack nucleus are separated by a distance. The nucleated crack cannot be propagated and the cleavage fracture cannot be triggered. While a short crack produced at the fully blunted fatigue pre-crack, the strain retains, the stress (triaxiality) is rebuilt. An initiated and significantly extended and then blunted short crack makes a tip configuration, which on one hand is much sharper than that of the fully blunted original pre-crack tip, on other hand is wide enough to spread its effects into the high stress covered region. This sharpened crack tip configuration re-builds a ‘sharper’ distribution of stress (triaxiality) and makes two regions metioned above closer. Finally the two regions overlap each other and a cleavage crack can be initiated and propagated at a distance ahead of the blunted fatigue pre-crack.     

Calibration of the Weibull stress scale parameter, σu, using the Master Curve

This work proposes that the Weibull stress scale parameter, σ_u, increases with temperature to reflect the increasing microscale toughness of ferritic steels caused by local events that include plastic shielding of microcracks, microcrack blunting, and microcrack arrest. The Weibull modulus, m, then characterizes the temperature invariant, random distribution of microcrack sizes in the material. Direct calibration of σ_u values at temperatures over the DBT region requires extensive sets of fracture toughness values. A more practical approach developed here utilizes the so-called Master Curve standardized in ASTM Test Method E1921-02 to provide the needed temperature vs. toughness dependence for a material using a minimum number of fracture tests conducted at one temperature. The calibration procedure then selects σ_u values that force the Weibull stress model to predict the Master Curve temperature dependence of K_Jc values for the material. At temperatures in mid-to-upper transition, the process becomes more complex as fracture test specimens undergo gradual constraint loss and the idealized conditions of high-constraint, small-scale yielding assumed in E1921-02 gradually degenerate. The paper develops the σ_u calibration process to incorporate these effects in addition to consideration of threshold toughness effects and the testing of fracture specimens with varying crack-front lengths. Initial illustrations of the calibration process for simpler conditions, i.e. 1T crack-front lengths, use the temperature dependent flow properties and a range of toughness levels for an A533B pressure vessel steel. Then using the extensive fracture toughness data sets for an A508 pressure vessel steel generated recently by Faleskog et al. [Engng. Fract. Mech., in press], the paper concludes with calibrations of both m and σ_u over the DBT region and assessments of the Master Curve calibration approach developed here.     

扫描电子显微镜在半导体工艺中的应用技术研究

对半导体工艺的需要，本文提供了利用扫描电子显微镜进行分析的机理及采用的关键技术手段。     

Fracture behaviour of 8%Ni 980 MPa high strength steel at various temperatures Part 3 – Four-point notched bend tests

Abstract

Based on the results of four-point notched bend tests together with detailed microscopic observations of fracture surfaces and crack configurations below the unbroken notch roots of double notch specimens, the fracture mechanisms in notched specimens of 8%Ni high strength (980 MPa) steel have been observed to be as follows. A fibrous crack initiates in the bainitic matrix at the notch root and then develops into a cleavage crack at a critical length. The cleavage crack propagates in an unstable manner and causes the final fracture of specimen. The critical event controlling the cleavage fracture is the propagation of the bainitic packet-sized crack, and the local fracture stress is measured as around 1845–2200 MPa.