Experimental study of the gravity effect on the distribution of refrigerant flow in a multi-pass condenser

Gravity in multi-pass condensers affects the refrigerant flow rate distribution, owing to the gravitational pressure drop that occurs mainly in the U-bend tubes in fin and tube condensers with horizontal tubes. This effect was studied using an experimental approach. A condenser with two ‘nU’ circuits was selected, and the temperature variation of the refrigerant side was measured and compared along each circuit. The critical air velocity, which indicated the initiation of the gravity effect, was found for a given refrigerant flow rate. As the air velocity increased beyond the critical air velocity, the gravity effect (or mal-distribution of the refrigerant flow) developed further. Similarly, the critical refrigerant flow rate was also determined for a given air velocity. As the refrigerant flow rate decreased below the critical refrigerant flow rate, the gravity effect also developed further. The gravity-affected region was shown in the table with rows of air velocities and columns of refrigerant flow rates, and expressed using a single parameter for a given refrigerant flow circuit.     

Experimental and numerical research on condenser performance for R-22 and R-407C refrigerants

An experimental study of a fin and tube condenser was performed using two different configurations of condenser paths (U and Z type) and two kinds of refrigerants (R-22 and R-407C) as working fluids. An integral test facility was constructed to evaluate the heat transfer capacity of the air and refrigerant sides of the condenser. An uncertainty study was also performed. A numerical code was developed, using a section-by-section analysis scheme in which mal-distribution on the air side and temperature gliding on the refrigerant side could be considered along the tube-length direction. Different condenser capacities were obtained from both the experimental and numerical results, depending on the paths and refrigerants used. R-22 performed better than R-407C for the Z-type path configuration, but no significant difference was found between results using either refrigerant in the U-type path configuration. On average, the numerical results obtained with R-22 were 10.1% greater than experiment data; using R-407C, results were 10.7% less than experiment data. The numerical code can be used as a design tool to develop better condenser paths.     

Reducing the power consumption of household refrigerators through the integration of latent heat storage elements in wire-and-tube condensers

This study evaluates the influence of latent heat storage elements on the condenser temperature of a commercial household refrigerator. In order to determine the power consumption and the temperature distribution, a standard wire-and-tube condenser is equipped with different heat storage elements (containing water, paraffin or copolymer compound). The results indicate that particularly the application of phase change materials (PCM) lowers the condenser temperature, which leads to a significantly reduced power consumption.     

Experimental investigation of the effect of condenser subcooling in R134a and R1234yf air-conditioning systems with and without internal heat exchanger

This paper presents an experimental study about the effect of condenser subcooling on the performance of an air conditioning system operating with R134a and R1234yf, under the same operating conditions. For both refrigerants, it has been shown that the COP undergoes a maximum as a consequence of the trade-off between increasing refrigerating effect and increasing specific compression work. At a given operating condition, the system COP increased up to 18% for R1234yf and 9% for R134a. These results confirmed the trends obtained from a previous theoretical analysis, demonstrating that a system operating with R1234yf can benefit more from the condenser subcooling than that with R134a. The experimental results also showed that the presence of an internal heat exchanger significantly reduces the COP increase due to condenser subcooling, since both improvements compete towards reducing the throttling losses. Besides the interference between IHX and condenser subcooling, the use of both simultaneously still yields a more efficient air conditioning system, especially for R1234yf.     

Logic unconstrained multi-zone evaporator and condenser models

The multi-zone model is widely used in evaporator and condenser modeling. The basic two-zone evaporator model and three-zone condenser model might reduce to one-zone or two-zone model depending on the operating conditions. In the traditional multi-zone models, logic constraints are invoked to separate the possible running modes and trigger mode changes from one to another, which will lead to the complicated logic in implementation. A logic unconstrained multi-zone model has been developed in this paper. In the new model, all the logic constraints are transformed into continuously differentiable equations. As a result, all the equations can be solved simultaneously without any logic constraints. Numerical examples show that the new logic unconstrained multi-zone models are in good agreement with the traditional ones.     

A comprehensive design and rating study of evaporative coolers and condensers. Part I. Performance evaluation

The mathematical models of evaporative fluid coolers and evaporative condensers are studied in detail to perform a comprehensive design and rating analysis. The mathematical models are validated using experimental as well as numerical data reported in the literature. These models are integrated with the fouling model presented in an earlier paper, using the experimental data on tube fouling. In this paper, we use the fouling model to investigate the risk based thermal performance of these evaporative heat exchangers. It is demonstrated that thermal effectiveness of the evaporative heat exchangers degrades significantly with time indicating that, for a low risk level (p=0.01), there is about 66.7% decrease in effectiveness for the given fouling model. Furthermore, it is noted that there is about 4.7% increase in outlet process fluid temperature of the evaporative fluid cooler. Also, a parametric study is performed to evaluate the effect of elevation and mass flow rate ratio on typical performance parameters such as effectiveness for rating calculations while surface area for design calculations.     

Experimental and numerical study on microchannel and round-tube condensers in a R410A residential air-conditioning system

The effect of different type of condensers on the performance of R410A residential air-conditioning systems was investigated in this study. Two R410A residential air-conditioning systems, one with a microchannel condenser and the other with a round-tube condenser, were examined experimentally, while the other components of the two systems were identical except the condensers. Two condensers had almost same package volumes. The two systems were operated in separate environmental chambers and their performance was measured in ARI A, B, and C conditions. Both the COP and cooling capacity of the system with the microchannel condenser were higher than those for the round-tube condenser in all test conditions. The refrigerant charge amount and the refrigerant pressure drop were measured; the results showed a reduction of charge and pressure drop in the microchannel condenser. A numerical model for the microchannel condenser was developed and its results were compared with the experiments. The model simulated the condenser with consideration given to the non-uniform air distribution at the face of the condenser and refrigerant distribution in the headers. The results showed that the effect of the air and refrigerant distribution was not a significant parameter in predicting the capacity of the microchannel condenser experimentally examined in this study. Temperature contours, generated from the measured air exit temperatures, showed the refrigerant distribution in the microchannel condenser indirectly. The temperature contours developed from the model results showed a relatively good agreement with the contours for measured air exit temperatures of the microchannel condenser.     

Microchannel condensation : Correlations and theory

Attention is drawn, to the fact that, while four different correlations for condensation in microchannels are in fair agreement for the case of R134a (on which the empirical constants in the correlations are predominately based) they differ markedly when applied to other fluids such as ammonia. A wholly theoretical model is compared with the correlations for both R134a and ammonia.     

NH3 in-tube condensation heat transfer and pressure drop in a smooth tube

This paper presents an overview of the issues and new results for in-tube condensation of ammonia in horizontal round tubes. A new empirical correlation is presented based on measured NH₃ in-tube condensation heat transfer and pressure drop by Komandiwirya et al. [Komandiwirya, H.B., Hrnjak, P.S., Newell, T.A., 2005. An experimental investigation of pressure drop and heat transfer in an in-tube condensation system of ammonia with and without miscible oil in smooth and enhanced tubes. ACRC CR-54, University of Illinois at Urbana-Champaign] in an 8.1 mm aluminum tube at a saturation temperature of 35 °C, and for a mass flux range of 20–270 kg m⁻² s⁻¹. Most correlations overpredict these measured NH₃ heat transfer coefficients, up to 300%. The reasons are attributed to difference in thermophysical properties of ammonia compared to other refrigerants used in generation and validation of the correlations. Based on the conventional correlations, thermophysical properties of ammonia, and measured heat transfer coefficients, a new correlation was developed which can predict most of the measured values within ±20%. Measured NH₃ pressure drop is shown and discussed. Two separated flow models are shown to predict the pressure drop relatively well at pressure drop higher than 1 kPa m⁻¹, while a homogeneous model yields acceptable values at pressure drop less than 1 kPa m⁻¹. The pressure drop mechanism and prediction accuracy are explained though the use of flow patterns.     

An experimental study of the fluid flow and heat transfer characteristics in micro-condensers with slug-bubbly flow

Experiments were conducted to study the condensation flow pattern in silicon micro-condensers using water as the medium. Slug-bubbly flow was found to be one of the dominant flows in the micro-condenser and it was a major factor in determining the heat transfer and pressure drop properties of the fluid inside the micro-condenser. The transition from the slug-bubbly flow to a mixed flow pattern was studied. A correlation was obtained to predict when the transition of the flow pattern would occur. Only slug-bubbly flow existed under low steam mass flow rate and high heat transfer rate conditions. As the steam mass flow rate increased or the heat transfer rate dropped, the mixed flow pattern would then appear. In the slug-bubbly flow regime, the heat transfer coefficient and pressure drop in the micro-condensers were investigated in detail. It was found that micro-condensers with smaller channels could exhibit higher heat transfer coefficients with the same Reynolds number. The condensation heat transfer coefficient was higher than that in the tubes with the diameter of centimeter. Pressure drops in the micro-condensers with smaller channels were higher due to the increased transition loss. At the same time, the pressure drop in the micro-condenser was found to be lower than what could be predicted using the macro-scale correlation. Increasing the heat flux would create a longer bubble–film region and fewer unit cells in the micro-condenser resulting in an increased heat transfer coefficient and a decreased pressure drop.