Numerical simulations of specimen size and mismatch effects in ductile crack growth - Part II: Near-tip stress fields

The effect of ductile crack growth on the near tip stress field in two different specimen geometries has been investigated. For homogeneous specimens it is observed that the peak stress level increases with ductile crack growth. The effect is most pronounced up to about 1 mm of crack growth. For low and intermediate hardening there is a significant effect of specimen size on the stress level. In case of mismatch in yield stress, the simulations show that the increase in stress level in the material with the lower yield stress is of a similar magnitude as is the case for stationary cracks. In case of ductile crack growth deviation from the original crack plane occurs, the highest stresses are still found close to the interface, and not in front of the current crack tip.     

THE FRACTURE MECHANISM OF 475°C EMBRITTLEMENT IN A DUPLEX STAINLESS STEEL

The mechanism of “475°C embrittlement” of a duplex stainless steel was investigated using finite element modelling of the stress distribution at brittle fracture initiation. Brittle fracture initiated at a critical shear stress, which increased with ferrite hardness. The fracture stress was affected by the duplex microstructure. Fracture was nucleated by deformation twins, which were identified using electron back-scatter diffraction. The ductile-to-brittle fracture transition was sensitive to age-hardening and could be described simply by the effect of age-hardening and test temperature on the yield stress.     

25mm厚钢板产生层间撕裂的原因和防治

层间撕裂并非是厚板独有的质量问题 ,结合工程实例 ,分析 2 5mm厚低合金钢板产生层间撕裂的原因。通过对钢材的超声波探伤检测、化学成分分析和Z向性能检测 ,指出层间撕裂主要与节点设计不当和钢材内非金属夹杂物偏析、分层有关 ,并提出了预防措施。对产生裂纹的构件视严重情况提出了不同的修补处理方法     

大型离心复合球墨铸铁轧辊的生产

简述了我公司为舞阳铜厂试制４２００ｍｍ厚板轧机离心复合球墨铸铁轧辊的性能要求、内外层双重金属铸造工艺参数的选择及整个铸造生产工艺过程。     

水轮机下环铸件凝固过程热应力模拟分析

采用数值模拟方法对水轮机下环铸件凝固过程中的应力场进行了模拟和分析。模拟中采用接触单元法处理铸件与砂芯之间力的作用,改进了传统的铸件/铸型边界条件处理方法。文中重点分析了下环凝固过程中准固相区的受力情况,根据准固相区受力特点建立了适当的热裂判据,对下环凝固过程热裂倾向性进行预测。实际生产结果与预测结果相符合。     

铸钢件准固态区域应力,应变数值模拟及热裂机制

对ＺＧ４５实验热裂试棒的数种工况进行了应力－应变的数值模拟，对热裂形成机制进行了讨论。研究认为：热裂起源于Ｂｉｎｇｈａｍ体，是塑性变形超过Ｂｉｎｇｈａｍ体塑性储备值所致。     

LF精炼法的发展

本文介绍了LF发展概况,实现LF精炼工艺的必要条件、加热精炼特性、典型精炼工艺及LF精炼法发展动向等。采用LF精炼法可制造纯净钢。     

短纤维直径对橡胶复合材料性能的影响

制备了 3种具有不同直径、相同长径比及其分布的涤纶短纤维增强氯丁橡胶基复合材料。对屈服强度及伸长率、断裂强度及伸长率以及撕裂强度等力学性能的研究发现 :在相同长径比及其分布情况下 ,与传统混合法则不同的是屈服强度和伸长率不相等 ,也不是只取决于短纤维的直径 ,而是受直径和长度的共同作用 ;在相同的纤维体积分数时 ,复合材料的断裂强度基本相同 ,而断裂形变和撕裂强度随纤维直径的减小而增大     

影响薄壁球墨铸铁白口倾向和球墨数量的因素分析

研究了不同的冷却速度、稀土加入量、碳量、硅量、Si／C、Mn／S及孕育处理等工艺时薄壁球墨铸铁球墨数量和白口深度的影响。结果表明，随着冷却速率增加，薄壁球墨铸铁石墨小球越多，但容易产生白口。冷速较大时，加入稀土元素进行孕育和控制碳当量，可以有效的消除薄壁球墨铸铁的白口现象，当Si／C大于0．80、Mn／S大于20时薄壁件白口倾向较小。     

运用均衡凝固理论解决燃气轮机壳体铸件的缩孔和缩松缺陷

燃气轮机壳体是厚大断面球墨铸铁件,壁厚在80~200mm之间,在生产过程中非常容易出现缩孔和缩松缺陷,运用均衡凝固理论进行工艺改进,充分利用厚壁球铁件的自补缩功能,消除了铸件的缩孔和缩松缺陷,生产验证表明均衡凝固技术作为工艺设计理论和方法,对生产高品质的铸件有普遍意义。