GB 19865 & GB 6675 ANNEX A.A——SAFETY OF ELECTRICAL TOYS Differences Between the new and old Chinese National Standards

This article anlayzes the different requirements for electrical toys safety between GB 6675-2003 and GB19865-2005. This information is summed up in table form to make it easy for toy designers and manufacturers to grasp the new standard.     

Transport of large nuclear power plant components: experiences in mechanical design assessment

Abstract

In the course of decommissioning of power plants in Germany large nuclear components (steam generator, reactor pressure vessel) must be transported over public traffic routes to interim storage facilities, where they are dismantled or stored temporarily. Since it concerns surface contaminated objects or low specific activity materials, a safety evaluation considering the IAEA transport regulations mainly for industrial packages (type IP-2) is necessary. For these types of industrial packages the requirements from normal transport conditions are to be covered for the mechanical proof. For example, a free drop of the package from a defined height, in dependence of its mass, onto an unyielding target, and a stacking test are required. Since physical drop tests are impossible generally due to the singularity of such 'packages', a calculation has to be performed, preferably by a complex numerical analysis. The assessment of the loads takes place on the basis of local stress distributions, also with consideration of radiation induced brittleness of the material and with consideration of recent scientific investigation results. Large nuclear components have typically been transported in an unpackaged manner, so that the external shell of the component provides the packaging wall. The investigation must consider the entire component including all penetration areas such as manholes or nozzles. According to the present IAEA regulations the drop position is to be examined, which causes the maximum damage to the package. In the case of a transport under special arrangement a drop only in an attitude representing the usual handling position (administratively controlled) is necessary. If dose rate values of the package are higher than maximum allowable values for a public transport, then it is necessary that additional shielding construction units are attached to the large component.     

Simplified GIS based methodology to quantify risk factors for alternative route evaluation for transport of radioactive materials

Abstract

The risk associated with the transport of radioactive materials can be impacted by many factors of the transport system, as well as by the area through which the materials may travel. Informed decision making requires a quantitative evaluation of pertinent information or conditions. Geographic information systems are often used to display spatial information. The authors have developed a simplified methodology that can be used to quantify the conditions that impact risk over a segment of a transport route. The methodology aggregates the impact of a condition based on the magnitude of the impacting condition and its location with respect to the transport corridor. This paper is a proof-of-concept demonstration for the methodology for the factors of the population in the vicinity of the roadway and the highway design criteria with respect to access ramps and medians. The methodology is particularly suited to a comparison of alternative routes for decision making, where an easily implemented methodology is needed to narrow down multiple alternatives to those few requiring a more detailed analysis.     

Characterisation of FR-4 substrate with various plasma treatment conditions

Abstract

The effects of plasma treatment on the surface of the flame resistant-4 (FR-4) substrate with underfills under various treatment conditions (operating gas, operating time, operating power) are investigated by using contact angle measurement, X-ray photoelectron spectroscopy (XPS) and atomic force microscopy (AFM). The plasma treatment on substrate surfaces increased the oxygen containing functional groups or the polar component of the surface free energy, improving the wetting characteristics of the underfills/FR-4 substrates. The plasma treatment conditions which minimised the contact angle between the underfills and FR-4 substrates were an operating power of 300 W and operating time of 180 s under Ar gas atmosphere.     

Development of laminated composite materials based on orthorhombic aluminide/titanium alloy and their tensile mechanical properties

Abstract

Laminated composite materials consisting of an orthorhombic Ti₂AlNb based alloy and an (α+β) titanium alloy have been fabricated at a laboratory scale using a two-step process involving diffusion bonding and hot rolling. The feasibility of fabrication of two and three layered materials with high quality bonding between layers was demonstrated. Preliminary assessment of the tensile mechanical properties of the obtained composite materials showed that they were superior to those of the titanium alloy and slightly inferior to the orthorhombic alloy.     

Characterisation of functionally graded and VC/steel surface alloyed composites produced using powder metallurgy

Abstract

In this study, low carbon steel specimens with surface alloyed composites were produced by means of powder metallurgy. Vanadium carbide, graphite (1·2 wt-%) and Fe were used for the surface alloyed composite, while Fe and graphite (0·2 wt-%) were used for the low carbon steel side. The powder mixtures were compacted together in the same mould. On the surface alloyed side the vanadium carbide content was changed from 5 to 25 wt-%. Microstructural investigations including EDX and X-ray, hardness measurement and abrasive wear tests were performed. The results showed that V₈C₇ formed in the alloyed surface and carbon diffusion from the alloyed surface to the parent metal created a functionally graded material. The hardness values decreased towards the parent metal. Wear resistance increased as the vanadium carbide increased in the surface alloyed composite. Thus, a functionally graded steel having a surface composite that is resistant to abrasive wear can be obtained via the powder metallurgy route.     

Direct observation of ternary solid state transformation in Bi–Cd–In alloy system

Abstract

Cast or solution treated specimens of a Bi–9·0Cd–26·7In (wt-%) alloy were observed to form a fine, three phase microstructure on aging at room temperature, replacing a single phase formed at a higher temperature. The three phases resulting from this solid state reaction were found to grow with a lamellar morphology into the high temperature phase, with a growth rate of 0·5–1·0 μm h^-1 at room temperature. The equilibrium temperature for the transformation was found to be ～25°C. Using a Hitachi S-4500 field emission SEM, the phase transformation was followed in progress at magnifications of 3000 and 10 000 times. It was noted that a volume change was associated with the transformation. It was concluded that the transformation is of the ternary eutectoid type.     

Influence of forming conditions on characteristics of alumina–PSZ composites

Abstract

The purpose of the work reported in the present paper was to establish the correlation between the physical, mechanical, and microstructural properties of alumina matrix composites reinforced with (CeO₂, Nd₂ O₃, Y₂O₃ )–PSZ (partially stabilised zirconia) depending on the processing and thermal treatment conditions. The composites obtained from fine powder mixtures were formed by hydraulic pressing, ceramic injection moulding, and hot pressing under various temperature and pressure conditions. The samples were fired at 1550–1770°C in an oxidising atmosphere and in vacuum depending on the forming conditions. Comparative microstructure investigations were made by TEM on sample surfaces. The XRD results were in accordance with the determined properties of the investigated compositions. The results highlighted that the best physical and mechanical properties and homogenous microstructure for the ZTA composites were obtained by firing in vacuum.     

Influence of Erroneous Data on the Results of Calculations From Acid–Base Surface Free Energy Theories. III. Solution of a Three-Equation Set in the Case of Homoscedastic Error

The van Oss–Chaudhury–Good theory (vOCGT) was checked for a large artificial set of work of adhesion input data calculated for 15 solids and 300 liquids. Numerical values of LW component and acid (A) and base (B) parameters were assigned to 15 solids. These 15 solids were grouped in 5 sets of 3 solids in each. Also numerical values of LW component and A and B parameters were assigned to 300 liquids (three sets of 100 liquids in each). Data for these solids and liquids were especially selected to represent real types of materials encountered in practice. For all 15 solids and 300 liquids the work of adhesion values were calculated and these values were assumed to be error-free. Next, new values of the work of adhesion were obtained by adding a random homoscedastic error (A vector of random variables is homoscedastic if it has the same finite variance.) of the normal distribution (Also called the Gaussian distribution — it is continuous probability distribution defined by two parameters: the mean and variance (standard deviation squared, σ ²).), belonging to 8 distributions of a mean value equal to the error-free work of adhesion value and standard deviations of 0.5, 1, 2, 5, 7, 10, 15 and 20 mJ/m². The LW components and A and B parameters for these solids were back-calculated for each error level. Two different methods for the solution of a 3-equation set were used and they gave practically the same results irrespective of the error level and liquids and solids used. It was found that there existed a linear correlation between the RMSE (root mean square error) of the solution and the standard deviation of the work of adhesion data. This correlation was highly significant (with a correlation coefficient higher than 0.999) and was true separately for LW component, A and B parameters as well as for the total solution vector (i.e., combinedly for the LW component, A and B parameters). The RMSE values of the total solution vector (having as elements values of the LW component, A and B parameters) as well as separately for LW component and A and B parameters were correlated with the condition number of a given 3-equation set. A very good correlation was found only for the total solution, much worse for A or B parameters, and practically there was a lack of correlation for the LW component. Based on the correlation between the RMSE and the standard deviation of the work of adhesion it was possible to determine what should have been the maximal standard deviation of the work of adhesion if the calculated value of a given LW component or A or B parameter did not differ by more than 1 mJ/m² from an error-free (true) value.     

Strength of CFRP open hole laminates made from NCF,TFP and braided preforms under cyclic tensile loading

Abstract

Tensile tests and tension–tension cyclic tests were performed on carbon fibre reinforced plastics open-hole laminates. Specimens made from non-crimp fabric preforms, tailored fibre placement preforms and braided preforms in three different lay-up configurations ([+45]_{8 s}, [+45/0/?45]_{6 s}, [0/90]_{8 s}) were investigated and compared. The laminates were manufactured using a vacuum assisted processing technology and Hexcel RTM6 epoxy resin. Tensile strength and residual tensile strength values were measured and compared with unnotched specimens in order to evaluate the notch sensitivity. To evaluate deterioration during cyclic testing a two-dimensional digital image correlation system was used to capture deformation images of the specimen surface in the open-hole area. Observed similarities and differences in deformation and in load–elongation graphs of the tested specimens are discussed.