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1.
2.
Saw-tooth chip changes from macroscopically continuous ribbon to separated segments with the increase of cutting speed. The aim of this study is to find the correlations between chip morphology and machined surface micro-topography at different chip serration stages encountered in high speed cutting. High strength alloy steel AerMet100 was employed in orthogonal cutting experiments to obtain chips at different serration stages and corresponding machined surfaces. The chips and machined surfaces obtained were then examined with optical microscope (OM), scanning electron microscope (SEM), and white light interferometer (WLI). The result shows that chip serration causes micro-waves on machined surface, which increases machined surface roughness. However, wave amplitudes (surface roughness) at different serration stages are different. The principal factor influencing wave amplitude is the thickness of the sawed segment (tooth) of saw-tooth chip. With cutting parameters in this study, surface roughness contributed by chip serration ranges from 0.39 μm to 1.85 μm. This may bring on serious problems in the case of trying to replace grinding with high-speed cutting in rough machining. Some suggestions have been proposed to control the chip serration-caused surface roughness in high-speed cutting based on the results of the current study. 相似文献
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4.
Recently, in our laboratory a closed form expression for the correlation function of the hard-sphere dimer fluid obtained
from Wertheims multidensity Ornstein-Zernike integral equation theory with Percus-Yevick approximation was presented by Kim
et al. [2001]. However, it is difficult to apply its expression to perturbation theory and vapor-liquid equilibria calculations,
since it is of very complex form. In this work, we present a simplified expression for the first shell of the radial distribution
function (RDF) of the hard-sphere dimer fluid using a series expansion of the analytical expression. The expansion is carried
out in terms of both the packing fraction and the radial distance. Expressions are also obtained for the coordination number
and its first and second derivatives as functions of radial distance and packing fraction. These expressions, which are useful
in perturbation theory, are simpler to use than those obtained from the starting equation, while giving good agreement with
the original expression results. Then we present an simplified equation of state for the square-well dimer fluid of variable
well width (λ) based on Barker-Henderson perturbation theory using its expression for the radial distribution function of
the hard-sphere dimer fluid, and test its expression with NVT and Gibbs ensemble Monte Carlo simulation data [Kim et al.,
2001]. 相似文献
5.
晶须取向对SiCw/Al复合材料切削表面质量的影响 总被引:2,自引:0,他引:2
切削与晶须取向方向间的夹角对SiCw/Al复合材料切削表面质量有很大影响。当切削角为45°时,晶须拔出和转动现象均较少,复合材料切削表面粗糙度最低。当切削角为135度时,晶段转动造成的撕裂破坏程度很大,复合材料切削表面粗糙度最大。 相似文献
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7.
A vibration-acoustic method for diagnostics and monitoring of production processes such as cutting metals makes it possible
compared with other methods to reduce the requirement for measuring equipment and it provides a computer representation of
the results observed. The set of equipment suggested has low cost and it exhibits considerable flexibility compared with existing
equipment.
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Translated from Izmeritel’naya Tekhnika, No. 7, pp. 30–34, July, 2006. 相似文献
8.
从退火态原位TiCp/Fe复合材料的切削力和切屑形状方面分析了其切削性能。研究结果表明其切削力及切削力的波动范围都小于铸态45钢,其切削性能比45钢好。TiCp/Fe复合材料的切屑为C形屑、长紧卷屑和发条状卷屑,在机加工中,产生这几种切屑是比较理想的。从切屑方面看,TiCp/Fe复合材料的切削性能较好。 相似文献
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10.
Abstract— We have developed a process to fabricate optical components, such as a lens, prism, or diffuser, directly on to a glass substrate. Processes include precision mastering by diamond cutting and multi‐layer photopolymer (2P) molding to realize flat surfaces and the integration of multiple components with an alignment within a few micrometers. 相似文献