Autogenous welding of Hastelloy X to Mar-M 247 by laser

Mar-M 247, a nickel-base cast alloy, is used widely in aeroengines for parts such as blades, vanes and airfoil. Hastelloy X is one of the most oxidation- and corrosion-resistant nickel-base wrought alloys. In order to join such alloys in aeroengine manufacturing, laser beam welding has been carried out with lap and butt joints using a 1.2 and a 6.0 kW CO₂ laser. Cracks in the fusion zone can be eliminated by deliberate misalignments in the ranging of the laser beam by 0.2−0.3 mm onto Hastelloy X. Correlations between cracking behavior, hardness of the beads and misalignments have been investigated. Metallurgical analysis using electron microscopes has revealed the redistribution of alloy elements, the microstructures of the fusion zone and microfissures in the heat-affected zone (HAZ).     

Characterisation and oxidation of LVOF sprayed Al2O3–40%TiO2 coating on superni 601 and superni 718 superalloys at 800 and 900°C

Failure of components due to high temperature oxidation is the major degradation mechanism in boiler and gas turbine industries. Superalloys having superior mechanical properties and creep resistance are used in these applications but lack resistance to oxidation under aggressive environments. Protective coatings are used to improve their oxidation resistance in such applications. In the present investigation, Al₂O₃–40%TiO₂ coating was deposited on superni 718 and superni 601 superalloys by low velocity oxy fuel process. The as sprayed coating was characterised for microhardness, surface roughness, scanning electron microscopy and X-ray diffraction analysis. High temperature oxidation behaviour of Al₂O₃–40%TiO₂ coated and uncoated superni 718 and superni 601 superalloys has been evaluated at the elevated temperatures of 800 and 900°C for total duration of 50 cycles under cyclic conditions. Each cycle consisted of keeping the samples for 1 h at the elevated temperature followed by 20 min cooling in ambient air. Al₂O₃–40TiO₂ coating in the as sprayed condition showed the presence of Al₂O₃–TiO₂, α-Al₂O₃, TiO₂ as the main phases. Al₂O₃–40%TiO₂ coating on superni 718 and superni 601 superalloys has shown a lower oxidation rate as compared to those of uncoated superalloys. However, the oxidation rate of the coating was not steady due to the occurrence of spallation/sputtering at various stages. The coating was found adherent on the substrate superalloys throughout the study.     

Thermal barrier coating bonded by (Al2O3–Y2O3)/(Y2O3-stabilized ZrO2) laminated composite coating prepared by two-step cyclic spray pyrolysis

Thermal barrier coating bonded by (Al₂O₃–Y₂O₃)/(Y₂O₃-stabilized ZrO₂) (YSZ) laminated coating has been developed on Ni-based superalloy by two-step cyclic pyrolysis. It is demonstrated, from cyclic oxidation tests at 1100 °C, that YSZ top coat and alloy substrate can be bonded together effectively by the (Al₂O₃–Y₂O₃)/YSZ laminated coating, showing good resistance to oxidation, cracking, spallation and buckling. These beneficial effects can be attributed to the sealing effect of the designed multi-sealed compact bond coat with α-Al₂O₃ layers, the decrease of thermal stresses, the increase of fracture toughness in such bond coat and no interdiffusion between the substrate and bond coat.     

微波消解/ICP-AES法测定含高钨钴基合金中的硼

采用微波消解/ICP-AES法测定高钨钴基合金中硼元素。通过实验探讨了高钨钴基合金中基体元素,主量元素如铬、钨、钼等对硼元素分析谱线的光谱干扰情况,确定了合适的分析谱线。方法的线性范围为0～8mg/L,检出限为0.00013%。根据高钨钴基合金中共存元素的含量范围,进行了加入回收实验和精密度、准确度实验,测定结果的相对标准偏差为1.56%～15.0%,回收率为87.9%～100.0%。测量结果满足分析要求。     

Microstructural and thermal processing effects on adding 1 and 3 w/o Ti to a powder metallurgy processed quaternary Ni-Cr-Fe-Al alloy

The effect of the addition of 1 and 3 w/o Ti to a quaternary (Ni-Cr-Fe-Al) alloy on the phase transformations that might occur in the material on sintering were simulated using a thermodynamic modelling tool. These predictions were subsequently compared with experimental results obtained by X-ray diffraction and metallography. As well, the onset of melting and the transformation temperature of the Ti modified alloys were corroborated by Differential Scanning Calorimetry (DSC). From SEM and point count analyses, the microstructure, including the % porosity and volume fraction of gamma prime precipitates, remained relatively unchanged from the quaternary without Ti. This may have been due to the presence of sub-micron precipitates not detected in the Ti-containing samples. However, an increase in lattice parameters on adding both 1 and 3 w/o Ti to the quaternary was determined from X-ray diffraction measurements. Finally, the software modelling provided a reasonable prediction for both microstructure and thermal processing thereby offering a means to simulate both design and characterisation of the experimental material, both during sintering and on cooling.     

Oxide networks, graph theory, and the passivity of Ni–Cr–Mo ternary alloys

The passivity of Ni–Cr–Mo ternary alloys is considered in terms of a continuous network of –Cr–O–Cr– bridges in the oxide film (which also contains Ni²⁺ and Mo⁴⁺ ions), or in terms of a continuous network of –Ni–O–Ni– bridges in the oxide film (which also contains Cr³⁺ and Mo⁴⁺ ions). The structure of the oxide is represented by a mathematical graph, and graph theory is used to calculate the connectivity of the oxide. This approach shows that a continuous network of –Cr–O–Cr– bridges occurs when the cation fraction of Cr³⁺ ions in the oxide is 0.35 or greater. A continuous network of –Ni–O–Ni– bridges occurs when the cation fraction of Ni²⁺ ions in the oxide is 0.55 or greater. Experimental results support the –Cr–O–Cr– model.     

Mechanical behaviour of SSRT specimens optimized for IGSCC concerns

Simulating testing conditions leading to evaluate the intergranular stress corrosion cracking sensitivity of structural alloys is crucial to estimate the lifetime of in-service components. Former studies have pointed out that a simple modification of the design of slow strain rate tensile specimens was particularly convenient for evaluating the susceptibility to intergranular stress corrosion cracking of nickel-base alloys. The aim of the present work is to characterize and model the mechanical behaviour of such specimens. Validation of proposed modelling relies mainly on tensile tests carried on specimens equipped with strain gages. One of the striking results is that, for a given displacement rate of the heads of the specimen, a much slower strain rate can be obtained locally in comparison with the strain rate of an equivalent smooth specimen.     

Preparation of cross-sectional specimens of ceramic thermal barrier coatings for transmission electron microscopy

During the microstructural examination of ceramic thermal barrier coatings by transmission electron microscopy (TEM), initial efforts for the preparation of cross-sectional thin foils from interface regions by conventional means were mostly failures. Delamination of the Y₂O₃-stabilized ZrO₂ ceramic coating from the nickel-base alloy substrate sometimes occurred during fine polishing at around 80 μm thickness but mostly occurred during dimpling. Because of this sensitivity, special techniques for mechanical handling were developed so that ion milling could give thin enough regions of the metal-ceramic interface. TEM showed convincingly that the highly fragile nature of the coatings is in fact due to the extensive porosity at the interface developed as a result of heat treatment.     

Effect of sand blasting and glass matrix composite coating on oxidation resistance of a nickel-based superalloy at 1000 °C

The oxidation behavior of K38G superalloy, which is mechanically polished or sand blasted and then coated with glass matrix composite coatings, is investigated at 1000 °C. Results indicate that sand blasting pre-treatment enhances the resistance to oxidation and spallation of the glass coatings on superalloys by promoting formation of an alumina interlayer. The most important factors favoring formation of this alumina interlayer are discussed in terms of that sand blasting not only changes the microstructure of alloy, it also modifies the alloy composition at surface by affecting the progressing of interfacial reactions between the superalloy substrates and glass coatings.