焊接领域中 AutoCAD的二次开发

应用AutoCAD已有的二次开发工具:AutoLISP、块和形定义及菜单开发对CAD在焊接领域应用进行了开发与定制。     

Damage mechanism in weldment of 2.25Cr-1Mo steel under creep-fatigue loading

The purpose of this study is to clarify damage process of “Type IV cracking” in weldment of a 2.25Cr-1Mo steel and to propose a micro damage prediction method. From continuous observation under a creep-fatigue test, it was found that spherical shape voids initiated and grew on grain boundaries in fine grain region and these voids grow continuously by changing their shape to crack-like. Both spherical and crack-like void growth rate equations were derived from the proposed void growth model. It was indicated that measured void growth rate under the creep-fatigue loading was well predicted by the growth rate equations.     

Influence of Ni Interlayers on the Mechanical Properties of Ti6Al4V/(WC-Co) Friction Welds

Ni interlayers were introduced prior to dissimilar friction welding of Ti6Al4V base material to three cemented carbide substrates. The fracture strength of Ti6Al4V/(WC-6 wt% Co) welds were poor and were markedly improved when 20-µm thick Ni interlayers were introduced prior to dissimilar friction welding. These results were only produced when the (WC-6 wt% Co) cermet was electroplated prior to friction welding. When the Ti6Al4V alloy was electroplated prior to friction welding, fractured WC particles and cracking were observed in the (WC-Co) carbide substrate. The fracture strengths of Ti6Al4V/(WC-11 wt% Co) and Ti6Al4V/(WC-24 wt% Co) welds were not improved when 20-µm thick Ni interlayers were introduced prior to friction welding. During mechanical testing, the Ni layer retained at the dissimilar joint interface created a region of weakness.     

双相不锈钢焊接技术状况

双相不锈钢具有优异的综合性能，应用范围广，其焊接技术独具特点，受到特别关注。本文论述了双相不锈钢焊接的基本原则，焊丝、保护气体及焊接参数的选择等。     

The effect of welded boundaries on the response of rectangular hot-rolled mild steel plates subjected to localised blast loading

A series of experiments examining the effects of welded boundaries on the localised blast load response of mild steel plates is presented in this short communication. Two types of welding are examined, TIG and MIG welding. The welded boundary response is compared with clamped boundary and straight and chamfer machined boundary responses. The overall trend of midpoint deflection–thickness ratio versus dimensionless damage number for all the plates follows previously reported empirical trends. The tearing threshold (Mode II*) in terms of the damage number is lowest for the machined plates followed by the welded plates with the clamped plates having the highest resistance to tearing.     

甲醇蒸汽转化炉炉管损伤分析及修复

通过对乙烯厂甲醇车间蒸汽转化炉炉管的材料成分、力学性能、金相组织等的分析，确定定其失效模式为高温蠕变损伤，找到造成及影响炉管失效的主要因素。并对炉管的修复以及预防提出了有效的方法及建议。     

压力容器标准椭圆封头拼接焊缝射线探伤工艺的改进措施

为了满足生产需要对椭圆封头拼接焊缝射线探伤工艺进行改进。并取得了满意效果。     

单塔汽提水罐开裂原因分析及解决对策

单塔汽提装置原料水罐产生腐蚀裂纹的原因分析判断为低温HCN-H2S-H2O环境下的硫化物应力腐蚀开裂,根据腐蚀成因制定了合理的焊接补焊工艺;涂料防护施工的重点在于表面处理,喷砂后用面粘效果理想且节约施工时间,可延长涂层寿命。     

铪对铸造镍基高温合金焊接裂纹的影响

对含铪铸造高温合金在TIG焊接凝固过程中物理冶金特性的研究结果表明,铪显著降低合金焊接裂纹的敏感性。铪增加合金r+r’共晶量并扩大凝固温度范围,使合金枝晶间微液池在很宽温度范围内相互连通。凝固后期富铪熔体具有良好的流动性和润湿性并具有趋肤效应,趋肤液是含铪量高于6%的多元共晶液,它具有自钎接性能,对裂纹起“自愈合”作用。这些结果证明,合金凝固范围宽窄不是影响焊接裂纹的唯一因素,最后凝固液体的物理化学性质具有重要作用。     

金属磁记忆检测技术概况及初步应用

介绍金属磁记忆检测技术的背景、发展、现状、目的和意义，用两个应用实例初步评价了磁记忆检测技术的有效性，提出了磁记忆技术发展的近期和远期目标，展望了应用前景。