Stored energy analysis of Zn—5Al eutectic alloy in superplastic deformation

The stored energy and the energy release during SPD(superplastic deformation)of a Zn-5Al alloy were studied.The alloy after rolling process gains more stored energy,and the as-rolled speciment can obtain maximum elongation and minimum flow stress without hot loding treatment before SPD.Experimental results show that stroed energy release process is along with SPD process and is also an impetus to SPD.The as -rolled Zn-5Al alloy has 48J/mol stored energy which was measured with DSC(differential scanning calorimeter)and conforms well to the calcuated value.The as-rolled Zn-5Al alloy after SPD with an elongation of 2500% releases 112J/mol stored energy,Analysis shows that the strain rate is in direct ratio to the rate of stred energy release.     

ZA27合金摩擦磨损试验的磨损量测定

研究了铸造锌基高铝合金ZA2 7的摩擦磨损特性。发现在不同试验条件下磨损试验后 ,ZA2 7试样的磨损量经常为负值 ,即出现增重。其原因是在润滑磨损条件下 ,ZA2 7具有很强的吸附、贮存润滑油的能力。对磨损后的ZA2 7试样进行 2 2 0℃× 3h加热 ,可以使吸附在合金中的润滑油燃烧、挥发 ,从而可以准确地测出磨损后的质量 ,得到实际磨损量     

Zn-Al系二元相图的研究

利用高温X射线衍射法（XRD）、示差扫描量热分析法（DSC）、热膨胀法（PRD）等方法重新测定Zn-Al二元体系相图。在XRD曲线图中β（ZnAl）相的存在，表明存在β（ZnAl）固溶单相区；DSC曲线图表明在274～279℃范围内存在共析相变反应；PRD曲线图表明在340℃不存在相变反应。综合XRD、DSC和PRD结果，绘制了部分Zn-Al二元体系相图，为高铝锌基合金的实际相变应用提供参考。     

锌铝基合金陶瓷层激光重熔区的表面温度场

使用HSC 31快速扫描红外热像仪 ,测量了含Al2 O3 表层的锌铝合金激光熔覆时的表面温度场 ,测得熔池中最高温度为 16 72℃ ,边缘温度为 6 0 0～ 70 0℃ ,冷却速率为 2× 10 3 ～ 3× 10 4 ℃ /s以及熔池形状和等温曲线。     

Influence of process parameters on thermal-rate treatment of ZA42 alloy

Sand casting process and directional solidification technique combining thermal-rate treatment(TRT) were used. The influence of process parameters on TRT was investigated according to the values of impact toughness. At the same time, the mechanism of TRT was discussed. The results showed that TRT can improve the impact toughness of this alloy, while the hardness is basically constant. The time of heat preservation should not be more than 5min. Different forms of cooling intensification additive have different effects among which the zinc ingot solidified in graphite mold is the best one that can improve impact toughness of samples by more than 80%. With increasing the cooling temperature, the value of α(Al) crystal lattice constant increases. The element Sb has negative effect on TRT.     

机械镀锌-铝复合镀层的结构分析

采用金相显微镜、扫描电镜、能谱仪分析了混粉法机械镀锌-铝复合镀层的结构、形貌和化学成分分布。结果表明，机械镀锌-铝镀层主要是由尺寸不等的锌粉颗粒相互参杂、填充，形成致密结构体；锌粉颗粒之间的间隙填充着更小尺寸的锌粉和夹杂物，镀层中部分锌粉颗粒发生变形；片状铝粉在镀层中不均匀分布，铝粉和锌粉没有明显的包裹、缠绕；镀层中Fe，Sn，Zn的含量分布正常，且Al的含量比施镀前混粉中Al的含量低得多。     

热喷涂Zn-15%Al合金的耐蚀性研究

研究了钢铁表面热喷涂锌、铝及锌铝合金涂层在长江水和自来水中的耐蚀性能，同时还对铝的点蚀电位和锌、铝及锌铝合金在长江水和自来水中的极化曲线进行了测定。结果表明：不论是在长江水还是自来水条件下，喷Al涂层极易产生点蚀；喷Zn的腐蚀率较高，不经济；而喷Zn-15%Al合金涂层电极电位最低且腐蚀率低，作为牺牲阳极来保护钢铁材料比Zn和Al有更大的优势。     

高强度锌铝合金齿轮挤压铸造成形

介绍了用挤压铸造技术制造高强度锌铝合金齿轮特别是有防爆、阻燃要求的齿轮的方法。挤压铸造高强度锌铝合金齿轮模具结构、制造工艺简便可靠，生产成本低，经济效益高。     

光亮碱性Zn-Al合金电镀工艺研究

在碱性锌酸盐镀锌液中加入铝盐，研究成功了一种光亮碱性锌铝合金电镀工艺。采用霍尔槽试验探讨了镀液成分和工艺条件对镀层质量的影响，检测了镀液和镀层性能。研究结果表明：镀液阴极电流效率达到80%以上，镀液分散能力和复盖能力好，镀层中铝含量为1．5％左右，所形成的Zn-Al合金镀层结晶细致、光亮度好、结合力好、耐蚀性优良，适用于作高耐蚀性镀层。     

镁合金表面冷喷涂快凝Zn-Al合金粉末的研究

对镁合金表面冷喷涂快凝Zn-Al合金粉末工艺进行了研究，观察了涂层微观组织，并分析了涂层与基体之间的结合，测定了涂层的硬度和涂层与基体的结合强度。结果表明，采用冷喷涂技术制备的快凝Zn—Al合金粉末涂层组织致密，基体与涂层的结合处只产生塑性变形并且无熔化现象，涂层硬度比基体硬度显著提高。