带纵向槽筒形件拉深方法的研究

针对传境拉深带纵向槽筒形件的方法的缺点,采用一次拉深成形的方法,并通过试验和计算获得毛坯的形状和尺寸。     

Numerical Simulation of Deforming Manufacture Process for Automobile Bevel Gear Blank

1 Introduction Rear axle bevel gearis a vital kind of annular accessory with high precision and hugeload availablefeatures ,andit is widely used as the differential drive in automobiles and tractor .In China ,the traditional manufactureapproach of producing the rear axle bevel gear blankis die forging,which not only requires a highinvestment ofproduct equipments , but also involves a low material utilization and great noise .In order to overcome thesedrawbacks , manyresearchers have done a gre…     

异形坯连铸坯壳应力与鼓肚变形分析

坯壳应力引起的鼓肚变形是影响铸坯质量的重要因素,为防止过大的鼓肚变形,依据湍动能理论、热流传递理论和粘弹性理论,建立了异形坯三维热-力耦合模型,开发了鼓肚分析软件,从而避免了漏钢事故的发生.该模型将温度场和应力场的计算相互耦合,交替进行.结果表明:异形坯截面最危险点位于腹板中部,其次为翼板中点,在两者相结合的圆角部,由于凝固坯壳比较薄,其应力值也比较大;当坯壳厚度小于20 mm时,两点的鼓肚变形量将分别超过其极限变形量,铸坯出结晶器时必然发生漏钢事故.该模型通过预测坯壳应力和鼓肚变形量为现场安全生产提供了理论依据.     

冲压工艺数字化设计中的优化排样算法研究与系统实现

毛坯优化排样是冲压工艺数字化设计中的重要环节, 针对优化排样设计中的各种工程约束, 提出了一种新的求解算法———改进的包络矩形法, 避免了图形加密、等距放大技术带来的计算精度和计算效率不高的问题, 可以完成单排、双排、多排等优化排样方式, 在排样方案修改中, 可通过对步距进行修改, 实现自动排样较难解决的嵌套排样问题。提出了在 I DEAS软件平台上实现毛坯优化排样系统的总体框架, 本系统经实际生产验证, 产生了良好的经济效益。     

Effects of temperature and blank holding force on biaxial forming behavior of aluminum sheet alloys

Biaxial forming behavior is investigated for three aluminum sheet alloys (Al 5182 containing 1% Mn (5182+Mn), Al 5754, and 6111-T4) using a heated die and punch in the warm forming temperature range of 200–350 °C. It is found that, while all three alloys exhibit significant improvement in their formability compared with that at room temperature, the non-heat-treatable alloys 5182 + Mn and 5754 give higher part depths than that of heat-treatable 6111-T4. The formability generally increases with decreasing BHP (BHP), but increasing the forming temperature and/or BHP minimizes the wrinkling tendency and improves the forming performance. The stretchability of the sheet alloys increase with increasing temperature and increasing BHP. For the alloys and forming conditions involved in the current study, the formability, measured in terms of part depth, comes mainly from the drawing of metal into the die cavity, although stretching effects do influence the overall forming behavior. The optimum formability is achieved by setting the die temperature 50 °C higher than the punch temperature to enhance the drawing component. Setting the die temperature higher than the punch temperature also improves the strain distribution in a part in such a manner that postpones necking and fracture by altering the location of greatest thinning.     

板料成形中的新型可控压边力技术研究

板料成形中,压边力是控制板料流动的重要因素。前人大量的研究表明,在拉伸成形的不同行程施加合适的变压边力(VBHF),可有效避免板料成形中起皱和破裂的缺陷。文章基于压边力成形窗口的定义和分析,提出新的控制目标,并采用PID闭环控制策略来优化不同冲压行程中分块压边圈上的压边力。针对一个具有不同角部半径的盒型件进行了闭环的变压边力优化模拟,得到其不同位置的分块压边圈随行程变化的最优压边力曲线,并在变压边力压机上进行实验验证,结果表明,使用铝合金板料并在恒定压边力下难以成形的盒形件,在最优变压边力下成功成形。     

异构网络中几乎空白子帧存在时干扰协调方法

针对异构网络中几乎空白子帧存在时用户接入选择和资源分配方法过于复杂的情况,以及吞吐量需求难以得到满足问题,以最大化系统总吞吐量为目标提出一种易于实现的蚁群算法.在考虑不同用户不同需求的前提下,根据微基站用户在几乎空白子帧和正常子帧时受到干扰的不同,把一个微基站划分为两个虚拟基站,将所存在的问题建模为广义分配问题进行求解,同时解决了用户接入选择和资源分配问题.仿真结果表明,所提出方法与参考文献方法及两种增强型小区干扰协调固定配置结果相比,可以有效提高系统总吞吐量,同时兼顾小区边缘用户吞吐量,实现了良好的综合性能,能够更好地满足用户需求并在实际系统中易于实现.     

多点位控制压边数值模拟研究

板料冲压成形的主要缺陷是起皱和撕裂 ,当模具的几何形状确定后 ,压边力是关键的成形控制参数 ,它不仅是凸模行程或时间的函数 ,还应随压边位置的不同而变化。确定拉深过程中板料各部位所需压边力的变化规律 ,可实现压边力的优化控制 ,对复杂拉深件如汽车覆盖件的成形尤为有利。该文以非轴对称抛物面车灯反光罩为例 ,采用DYNAFORM软件对其成形过程进行了数值模拟 ,比较了均布控制压边力和多点位控制压边力对成形的影响     

板料拉深成形过程中的变压边力技术

压边力是板料成形过程中的重要参数之一。在概述压边力在生产中的主要用途和意义的基础上，从压边力的加载模式、理论模型、实验研究变压边力技术与拉延筋、人工智能技术的交叉应用等方面，比较全面的综述了压边力技术的研究现状及存在问题，并探讨压边力技术的研究方向。     

Friction aided deep drawing using newly developed blank-holder divided into eight segments

A new process on friction aided deep drawing has been developed in which a metal blank-holder divided into eight fan-shaped segments is used instead of an elastomer ring used in the Maslennikov process. This blank holding device consists of four drawing segments and four small wedges, which can move radially in- and out-wards under a certain blank-holding pressure. The drawing process can be efficiently performed using an assistant punch, which partially supports the deformation of the blank as well as improving the shape and dimensional accuracy of the drawn cup. Deep drawing experiments have been done using soft aluminum sheets of 0.5 and 1.0 mm in thickness to understand the main features of the proposed drawing process. Theoretical analyses based on the energy and slab methods have also been conducted to study the effect of main process parameters on the minimum blank holding pressure required for the onset of deformation, and to obtain the other optimum working conditions. The possibility of the new process has been confirmed by producing deep and successful cups with a drawing ratio of 4.0, although the number of drawing operations is still high.