变速切削系统振动频率的变化特征

本文主要讨论变速切削系统中颤振频率随机床主轴转速变化的规律。理论分析和试验结果都证明在变速切削中颤振频率随转速呈分段线性锯齿状变化。试验在立式铣床和普通车床上进行。     

An intelligent sensor for detection of milling chatter

In this paper, a new real-time sensor system has been developed to detect chatter in milling operations. In the developed sensor system, a pattern recognition technique based on an unsupervised neural network using the adaptive resonance theory (ART) is adopted for detection of milling chatter. The features on the cutting force spectrum are fed into the sensor system to classify the milling process with or without chatter. The experimental results indicate that the proposed sensor system can accurately detect milling chatter regardless of the variation in cutting conditions.     

受模糊干扰的耦合型颤振的模糊稳定分析

在耦合型颤振的分析中考虑了模糊不确定性因素的影响,利用模糊数学分析方法详细探讨了受模糊干扰的耦合型颤振的模糊稳定性分析问题,给出了关于耦合型颤振的模糊稳定性切削阈的可能性分布及其置信水平表达式。     

Impact of Modal Parameters on Milling Process Chatter Stability Lobes

1 Introduction Nowadays, millingis widely usedinfabricating of components of autos ,aircrafts , moulds and dies . Withthe rapid development of numerical control techniques ,the production efficiency and product quality are in theli melight . However ,as millingis anintermittent process ,a periodic forceinteracts betweenthe cuttingtool andworkpiece which makes the chatter vibration developed at specific conditions . This phenomenon may result in areduced productivity,increased cost andinconsist…     

采用TVFEMD和瞬时能量比的轧辊磨床颤振 在线监测方法

在磨削过程中,颤振是轧辊表面产生振纹的一个最重要的原因,严重影响了工件表面质量。为避免颤振带来的不利影响,提出了一种基于时变滤波经验模态分解(TVFEMD)和瞬时能量比的(IER)的颤振在线监测方法。该方法采用可靠的指标提前监测出颤振的发生,解决了轧辊磨床早期颤振特征微弱,在背景噪声下难以快速识别的问题。首先对实时采集的振动信号进行实时分段处理。其次对每个砂轮转动周期内的信号进行时变滤波经验模态分解,提高信噪比。然后运用瞬时频率和瞬时能量比选取颤振敏感频带,将颤振敏感频带的瞬时能量比作为颤振特征。最后基于瞬时能量比上升量确定颤振监测阈值,判断当前加工状态。试验结果表明,在不同的轧辊磨床加工条件下,所提方法均能在颤振过渡阶段将其检测出来,更快地实现颤振早期预警;与EMD等传统时频分析方法相比,在早期颤振监测中具有明显的优势。     

平面磨削颤振与表面波纹度研究

本文对平面磨削颤振的发生与发展进行了试验研究及理论探讨,分析了磨削工艺参数对磨削颤振的影响,并研究了表面波纹度与磨削颤振之间的内在联系.     

再生颤振的稳定性模型研究

在刀具和工件之间产生的自激颤振不仅影响工件的表面粗糙度和加工精度,而且对刀具寿命有不利影响,甚至无法进行切削加工,这就直接影响生产效率的提高。本文对切削颤振的稳定性模型进行了研究,推导出了稳定切削极限条件下,主轴转速和轴向切深的关系表达式,并用Matlab进行了仿真计算。     

薄壁铣削加工颤振稳定性研究综述

针对薄壁铣削过程中的颤振问题.论述了薄壁铣削加工再生型颤振理论模型的研究进展;深入探讨颤振的根源—铣削力模型,对比分析薄壁铣削力经验模型、有限元模型及解析模型的优缺点;对薄壁铣削系统动态特性进行详细论述;刀尖频响函数求取法分为试验法、模态综合法和动柔度子结构耦合法;薄壁件动态特性研究法分为试验法、有限元法及解析法,详细...     

Adaptive chatter mitigation control for machining processes with input saturations

Chatter is an unstable nonlinear dynamical phenomenon often encountered in machining operations because of the self‐excitation mechanism, which may lead to overcut or rapid tool wear, and hence, greatly influence the surface quality and productivity in milling operations. Recent years have witnessed an increasing industrial demand of high quality and high efficiency machining. This paper hereby develops a constrained active adaptive control method to mitigate the chatter dynamics with input saturations. To guarantee the feasibility of the proposed approach, moderate stable conditions of the closed‐loop system are afterwards derived by using the LaSalle–Yoshizawa theorem as well. Finally, numerical simulations are conducted to show the substantially enlarged stable region in the Lobe Diagram. Thus, the method can be expected to improve the efficiency of milling processes. Copyright © 2015 John Wiley & Sons, Ltd.     

盘式制动系统参数对制动颤振的影响分析

为了研究盘式制动系统参数对制动颤振的影响,建立了二自由度的动力学模型,利用Matlab进行数值仿真,分别研究了制动初速度、制动压力、阻尼和刚度等因素对制动系统动力学特性的影响。根据得到的位移曲线和相图可以看出:随着制动初速度的增大,系统黏滞阶段持续时间减少,并逐渐进入稳定运动状态;制动压力相对较小时,制动系统处于稳定状态,随着制动压力的增大,摩擦片和制动盘的振动幅值也随之增大,振动强度变大;在阻尼增大的过程中,摩擦片和制动盘均由起初的纯滑动运动状态进入稳定运动状态,且达到稳定运动状态的时间也逐渐缩短;摩擦片在相对较小的制动刚度下即可达到稳定状态,而制动盘则需要有较大的刚度才能达到稳定状态。