超声波强化原油破乳电脱盐技术的工业实践

报道了采用超声波强化原油破乳电脱盐技术的开发与工业应用.经过实验室开发确定的超声波强化原油破乳电脱盐专利技术--超声波-电场联合破乳脱盐组合技术采用顺逆流方式.该技术于2003年9月在齐鲁分公司完成工业应用试验后,超声波强化原油破乳设备直接投入生产运行,在不加入化学破乳剂的情况下,可使胜利混输原油(平均盐浓度为50 mg/L,平均水质量分数为0.5%～1.0%)脱后盐浓度低于3 mg/L,水质量分数小于0.3%.     

破乳-酸化法处理直馏柴油精制废碱液

采用破乳 -酸化法对直馏柴油精制废碱液进行处理 ,筛选出最佳的破乳条件和酸化终点。实验结果表明 ,采用破乳剂或热力破乳 -酸化法预处理直馏柴油精制废碱液是一种有效的预处理方法。经该方法处理后的废碱液化学需氧量 (COD)下降率可达 93 4 %,除油率为 87%,副产物硫酸钠能得到最大限度地回收利用。同时 ,该方法设备简单 ,处理费用低廉 ,易于实现工业化。     

Microwave Demulsification in Removing Naphthenic Acids from Diesel Oil

Emulsification is an undesired phenomenon in the refining of highly acidic oil by alkali-washing electro-refining. In this article, a novel microwave method is applied for demulsification in the removing of naphthenic acid from diesel oil. The internal heating is attributed to molecular rotation and ionic conduction. The decrease of interface zeta-potential and the viscosity of diesel oil are responsible for the demulsification with microwave irradiation. The results exhibited that the demulsification rate is maximized when the optimum microwave irradiation power, exposure time, and irradiation pressure for Anshan and Liaohe diesel oil are deemed to be 375 W, 5/6 min and 0.05 MPa, respectively.     

Effects of Process Conditions on Desalting and Demetalization of Crude Oil

The efficiency of desalting for six crude oils was studied with a SY-1 dynamic simulation experimental installation. The demulsifier DC2 was examined for 1#, 2#, and 4# crude oil and DC4 was used for 3#, 5#, and 6# crude oil. The effects of temperature, electric field gradient, dosage of demulsifier, and washing water on the desalting efficiency of six crude oils were investigated. The results showed that at the optimization process condition after desalting, the desalting efficiency and the salt content of 1# crude oil reached 89.17% and 1.92 mg/L; that of 2# crude oil reached 85.08% and 1.04 mg/L; that of 3# crude oil reached 91.06% and 1.35 mg/L; that of 4# crude oil reached 81.67% and 1.51 mg/L; that of 5# crude oil reached 81.03% and 2.32 mg/L; and that of 6# crude oil reached 86.64% and 2.67 mg/L. Different crude oils have different metal contents. Three assistants, ammonium nitrate (TJ1), nitric acid (TJ3), and polyamine carboxylate (TJ4), were used to improve the efficiencies of desalting and demetalization of six crude oils. TJ4 was more efficient in removing calcium and iron for 1# and 2# crude oil. TJ1 was more efficient in desalting and demetalizing 5# crude oil. The efficiencies for removal of calcium, iron, nickel, and vanadium respectively reached 99.89%, 98.33%, 20.58%, and 43.02%. TJ3 has better efficiency desalting and demetalizing for 6# crude oil. With the concentration of TJ3 increasing from 0 to 80 mg/L, the desalting efficiency increases from 31.22% to 73.54%, and the iron removal efficiency increases from 56.0% to 74.05%.     

油品浑浊原因分析及解决办法

针对油品浑浊问题，经多方查找，确定系油品中含有表面活性剂及微量水所致，提出了采用通入干燥的压缩风或氮气吹扫的解决措施。     

二元聚合物的合成及在稠油破乳中的应用

采用丙烯酸（AA）与自制丙烯酸壬基酚聚醚酯（NPEAA）为原料,在偶氮二异丁腈（AIBN）为引发剂,甲苯为溶剂的条件下,引发聚合制备了二元共聚物稠油破乳剂,采用FTIR、1HNMR对产物结构进行了确证,GPC测试了分子量;采用荧光光谱仪与表面张力仪测得其临界胶束浓度(CMC)为0.5g/L,表面张力为25.684mN/m。并以脱水率和脱出污水含油量为衡量指标,探讨了不同因素下聚合物破乳剂对陈庄稠油W/O乳液的破乳脱水性能,确定最佳破乳条件：温度55?C,时间2h,用量0.5g/L时,脱水率为88.5%,脱出水中含油量为198.4mg/L。研究了聚合物破乳剂对乳状液表观粘度、体系稳定性、油水界面的影响以及微观破乳过程,探讨分析得出聚合物破乳剂在油水界面更易润湿扩散,脱水速率快,破乳效果好。     

新型技术用于乳状液膜法脱酚的进一步研究

本文对模拟的含酚废水,采用新型技术对乳状液膜法脱酚进行了进一步的探讨。对所采用的制乳设备———撞击流-旋转填料床对制乳率、提取设备———旋转填料床对脱酚率、破乳设备———无机微孔膜法破乳的重要参数(如透过压方式、膜孔径等对膜通量和破乳率的影响)进行了研究。并且讨论了破乳后的油相回用情况。实验结果表明:撞击流-旋转填料床的制乳效率可达99.90 %以上,脱酚率可达99%左右,且瞬间完成;膜孔径越小,破乳率越高,膜通量越小;外压内抽方式的破乳效果优于单外压方式的破乳效果。对于粒径为5～2 5 μm乳液,用膜孔径为2 .0 μm的SiC微孔膜,在外压为6 0kPa、内负压为30kPa的外压内抽破乳方式下破乳,破乳率可达96 .4 % ,膜通量可达90 0L·(m2 ·h) -1。     

破乳+Fenton试剂法处理高浓度废乳化液的研究

采用破乳-Fenton试剂法对机械厂磨床车间废乳化液进行处理(原水CODcr=290000mg／L，BOD5=28000mg／L)。结果表明：使用合适的破乳药剂，破乳后废水的CODcr去除率达到97．8％；之后投加适量的Fenton试剂进行氧化处理，最终出水CODcr为684mg／L；BOD5／COD由0．094增至0．47，可生化性大大提高。     

隔油–破乳–Fenton氧化–混凝工艺处理高浓度乳化液废水

针对某难处理高浓度乳化液废水,提出了隔油–破乳–Fenton氧化–混凝联合处理工艺.试验结果表明:乳化液废水静浮20 min除去上层浮油,在废水pH值8.0,PAC投加量8.0 g/L,0.1‰PAM投加量10 mL/L的条件下破乳效果较好.废水继续通过Fenton试剂氧化及混凝沉降处理,当Fenton氧化初始pH值3.5,H2O2(30%)投加量12 mL/L,[H2O2]/[Fe2+]=4∶1,一次性投加FeSO4·7H2O,反应时间45 min及混凝沉降pH值8.0,混凝剂投加量0.3 g/L时,处理效果令人满意.采用该工艺处理高浓度乳化液废水,其COD去除率为99.91%,浊度去除率为98.96%,石油类去除率为99.97%,处理后水质达到《污水综合排放标准》(GB8978-1996)二级标准.