Optimal design of a light commercial freezer through the analysis of the combined effects of capillary tube diameter and refrigerant charge on the performance

In this work, a discussion on a methodology to optimize the performance of a commercial freezer by using a simulation tool is presented. In order to provide a practical tool for deciding the best combination of refrigerant charge and capillary tube diameter, the results of the numerical studies are shown in the form of two-dimensional maps. The usefulness of this type of representation lies in the possibility of selecting the best operating point of the system, taking into account not only the efficiency or the power consumption but also the technical constrictions imposed by parameters such as the suction line temperature, the condenser subcooling, the evaporator superheat, and the run-time ratio. The discussion leads to the conclusion that the useful performance map is drastically reduced when all the operation requirements must be satisfied. Once the system design had been optimized, an additional numerical study, aimed at identifying the influence of the external conditions on the system behavior, was performed. The results show that the performance reduction can be effectively minimized modifying the refrigerant charge.     

Modern freezing facilities

This paper gives a monograph of freezing and quick-freezing equipment. Following a brief summary of the theory of freezing time, the author reviews the principal industrial processes and equipment in use today, classifying them according to their technological characteristics.     

Thermal design calculations for food freezing equipment--past, present and future

The literature on methods for thermal design of food freezing equipment is reviewed with emphasis on two questions: what do those who design, build and commission freezers most need from researchers in terms of improved design calculation methods, and what are the most limiting factors in determining whether a particular freezer design will satisfactorily freeze the product at the required throughput rate? Freezing time prediction methods have been significantly improved over the last two decades and are now infrequently the factor most limiting accurate design. There is a much greater need for more accurate thermophysical properties and better information on heat transfer coefficients for a variety of practical situations. The failure of many industrial freezers to deliver the design conditions to product in all parts of the freezer is also important. Future research should address the full range of factors limiting accurate freezer design, which may mean less emphasis on freezing time prediction.

Résumé

La littérature concernant la conception thermique des congélateurs industriels est passée en revue et l'accent est mis sur deux aspects: qu'est ce que les concepteurs, les fabricants et les installateurs attendent le plus des chercheurs en termes d'amélioration des méthodes de calculs de conception, et quels sont les facteurs dans la conception d'un congélateur qui exercent la plus grande influence sur la performance, c'est à dire qui déterminent si une conception donnée va permettre de congeler un produit à la vitesse voulue? Pendant les deux dernières décennies, on a amélioré de façon significative les méthodes qui prédisent le temps de congélation, et de nos jours, ces méthodes sont rarement le facteur qui limite le plus la conception précise. On a nettement plus besoin de précision sur les propriétés thermophysiques et les coefficients de transfert de chaleur pour différentes situations. Il est important de savoir que beaucoup de congélateurs industriels n'arrivent pas à reproduire les performances prévues lors de leur conception en tout point de l'appareil. Dans l'avenir, la recherche devrait être axée sur tous les facteurs limitant la conception précise des congélateurs, quitte à mettre moins l'accent sur la prédiction du temps de congélation.     

An analysis of the feasibility and characteristics of photoelectric technique applied in defrost-control

An innovative photoelectric technology is presented in this paper for detecting frost in the field of defrost-control of refrigerator or freezer applications. Experiments were conducted with a small-scale laboratory test section under natural convection conditions. Two agreeable properties of the new technology, “on–off” and “linear”, have been demonstrated by the experiments. The first property provides an effective judgment of the defrost-control strategy while the second one is suitable for developing an accurate measurement of the frost height. The characteristics (electric current, environment temperature, metal surface temperature, light intensity and sensor location) that affect the properties were investigated for the development of this technology.     

Measurements of the air flow field in the freezer compartment of a top-mount no-frost refrigerator: the effect of temperature

The energy consumption of a household refrigerator is closely related to the distributions of temperature inside its compartments. Since, such distributions are dependent on the chilled air circulating inside the refrigerator, its energy consumption can be reduced and its efficiency improved through optimization of the air flow fields inside the compartments. In this work, particle image velocimetry (PIV) was used to measure velocity fields inside the freezer compartment of a commercial top-mount no-frost refrigerator at two critical vertical sections at three different temperatures levels. To perform the tests, a commercial unit was equipped with two specially constructed insulated windows which enabled clear visualization of the flow field under real operating conditions. The results show that significant changes in the air flow distribution occur when the temperature is reduced.     

On reducing the size of liquid separators for injector circulation plate freezers

Liquid separators for injector plate freezers are large because the liquid level rises towards the end of the freezing process. To calculate the volume of liquid being collected in the separator during freezing the freezing time and the heat removed must be evaluated. A simple method of freezing time estimation based on the progression of a phase change front is proposed. The size of separators can be reduced considerably by letting part of the liquid feed by-pass the injector during initial freezing. With this arrangement the injector dimensions are based upon a refrigerating capacity lower than the maximum.     

Airflow blockage and guide technology on energy saving for spiral quick-freezer

The effect of airflow blockage and guide technology on energy saving for spiral quick-freezers were investigated by simulating and analyzing the airflow field and measuring of the velocity distribution in the freezing zone for different designs. The k– turbulence model was used. The velocities and temperatures of the air in the freezing zone for different designs of airflow blockage and guide boards were measured. The study shows that the airflow pattern plays a key role on energy efficiency, freezing time, and production rate. In the study case, through the optimization of the airflow blocking boards and the guide boards, the average air velocity in the freezing zone would be enhanced to 2.5–2.7 times compared with the original design. Correspondingly for bean curds in a stationary condition, the freezing time would be shortened by 78–85%, energy efficiency and the production rate would be increased by approximately 18–28% individually.