Surface modification of AFM silicon probes for adhesion and wear reduction

Tip wear of silicon probes used for an atomic force microscope (AFM) is a critical issue. Wear can result in an increase of tip radius and adhesion between tip and sample, thus reducing the image resolution and introducing artifacts. In order to reduce adhesion, friction, and wear so as to reduce tip related artifacts, liquid lubricant (Z-TETRAOL), self-assembled monolayers (pentafluorophenyltriethoxysilane (PFPTES)), and fluorocarbon polymer (Fluorinert™) were applied on the silicon probe. A comprehensive investigation of adhesion, friction, and wear of the uncoated/coated tips in both ambient air and various humidity levels as well as the influence of the coatings on the image resolution was performed. Experiments showed that the coatings reduced the adhesion, friction, and wear of the silicon tip, improved the initial image resolution, and exhibited less deterioration as compared to that of uncoated tip in the long-term test.     

Role of nanometer roughness on the adhesion and friction of a rough polymer surface and a molecularly smooth mica surface

Friction and adhesion measurements between surfaces of cross-linked, stiff polymers of varying roughness against smooth, bare mica surfaces were carried out in dry air as well as in the presence of lubricating oil. The nominal (macroscopic) contact area varies with the applied load according to the Johnson, Kendall and Roberts (JKR) theory, yet shows significant hysteresis due to the irreversibility arising from the loading/unloading curves of multiple asperities. Upon introducing the oil between the surfaces, the critical shear stress is reduced to zero due to the elimination of the adhesion force. However, the effect is less noticeable on the friction coefficient. Lastly, the effect of increasing the (RMS) roughness was greatest over the first few nanometers due to the diminution of the adhesion-controlled contribution to the friction, after which a further increase in roughness had less dramatic effects. A model is presented to account for the observed adhesion hysteresis during repeated loading/unloading cycles of purely elastically deforming rough surfaces. Bruno Zappone and Kenneth J. Rosenberg made equal contributions.     

Glasslike Transitions in Thin Polymer-Melt Films Due to Thickness Constraint

The shear properties of thin films of star and linear polyisoprene (PIP) melts under high pressure were investigated as a function of sliding velocity (shear rate) using the surface forces apparatus. The results were contrasted with their bulk rheological properties; effects of thickness constraint on the shear behavior were discussed. The melts of PIP in bulk exhibit Newtonian-like constant viscosity at least at low shear rates (frequencies), which suggests that individual molecules flow with lateral sliding motion. However, thin films of PIP melts show tribological features involving apparent shear-thinning behavior, indicative of the correlated motions in confined geometries. The shear-property change from bulk rheological behavior to thin-film tribological behavior along with the thickness decrease reflects the physical states and their transitions in the systems; the thickness constraint induces glasslike transitions. Effects of molecular weights and molecular architecture (star-branched or linear) on the shear properties are also discussed.     

Atomic-Scale Friction in Xe/Ag and N2/Pb

Quartz crystal microbalance (QCM) and electrical resistivity measurements were carried out on the systems Xe/Ag and N₂/Pb to determine the relative contributions of electronic and phonon dissipative mechanisms to sliding friction. Results show significantly differing proportions of electronic friction in the two systems.     

A predictive analytical friction model from basic theories of interfaces, contacts and dislocations

Friction between crystalline bodies is described in a model that unifies elements of dislocation drag, contact mechanics, and interface theory. An analytic expression for the friction force between solids suggests that dislocation drag accounts for many of the observed phenomena related to solid–solid sliding. Included in this approach are strong arguments for agreement with friction dependence on temperature, velocity, orientation, and more general materials selection effects. It is shown that calculations of friction coefficients for sliding contacts are in good agreement with available experimental values reported from ultrahigh vacuum experiments. Extensions of this model include solutions for common types of dislocation barriers or defects. The effects of third-body solid lubricants, superplasticity, superconductivity, the Aubry transition, and supersonic dislocation motion are all discussed in the framework of dislocation-mediated friction.     

Direct observation of PFPE lubricant molecules by cryogenic AFM under ultra-high vacuum

Surface lubrication is one of the essential technologies in modern magnetic disk systems and improvement of the surface lubrication is very important in the development of next generation systems. In this study, we used AFM for the direct observation of perfluoropolyether (PFPE) lubricant molecules on atomically flat surfaces. We used a cryogenic non-contact AFM to observe the molecules in a frozen state of micro-Brownian motion of PFPE segments, because the glass transition temperature of PFPE is very low. To avoid freezing a trace amount of water vapor on the sample surface at liquid nitrogen temperatures, the AFM observation was performed under ultra-high vacuum. We observed that on a gold surface the size of the molecules increases with repeated AFM scans. This is because the mechanical stimulus causes the fusion of PFPE lubricant molecules to form reversed micelles at the non-polar surface. At a hydrophilic silicon wafer surface, however, we succeeded in observing single lubricant molecules. This is because almost all PFPE lubricant molecules are fixed to the hydrophilic solid surface by polar–polar bond formation and they cannot move around on the surface and thus they cannot fuse to each other. As formation of the reversed micelle structure is a rather general phenomenon in the PFPE lubricant thin layer at non-polar surfaces, we also will discuss briefly the expected molecular structures of PFPE lubricants at the surface of the carbon overcoat of magnetic disks.     

Direct visualization of sliding-induced tribofilm on Au/MoS<Subscript>2</Subscript> nanocomposite coatings by c-AFM

The nanoscale lubrication mechanism of nanocomposite Au/MoS₂ solid lubricant coatings has been studied by conductive atomic force microscopy (c-AFM). A direct visualization of the lubricating process suggests tribomechanical formation of a MoS₂ tribofilm to be a key mechanism. The sliding-induced tribofilm formation was visualized by a reduction in local friction and conductivity in nanoscale AFM images. The tribofilm was found to possess considerable crystallinity and orientation, which was not observed in the as-deposited coatings. The observed mechanism is broadly applicable to a range of nanocomposite metal/MoS₂ coatings.     

Molecular Interlayers and the Mechanism of Abrasive Wear of Ultrathin Metal Films

Striking differences have been observed in the deformation modes associated with nanoscratch events on ultrathin Cu layers deposited on SiO_x with and without a dendrimer interlayer. In the absence of the dendrimer monolayer significant lateral deformation and distinct ridge formation along the wear track indicative of plowing and wedge formation are observed. By contrast, dendrimer monolayer-mediated films exhibit restricted lateral deformation yielding ridgeless scratches apparently formed in a nearly pure cutting mode.     

Compositional dependence of the microscopic frictional properties of single crystal metal carbides

The frictional properties of TiC(100), Ti_0.3V_0.6C(100), and VC(100) surfaces in contact with a silicon nitride probe tip have been investigated by atomic force microscopy (AFM) under ambient pressures of dry nitrogen as well as environments of different relative humidities. Calibration of normal and lateral force has permitted the determination of the quantitative frictional properties of the three carbide samples on a nanometer length scale. In these studies, TiC(100) exhibits the lowest friction coefficient, ranging from ∼0.044 to ∼0.082 under the different environments. VC(100) and Ti_0.3V_0.6C(100) have similar friction coefficients (∼0.07) under dry nitrogen conditions, yet VC exhibits a larger friction coefficient (∼0.158) than Ti_0.3V_0.6C (∼0.129) under conditions of higher relative humidity (∼55%). Condensation of water vapor with increasing relative humidity results in an increase in the frictional response for all the three samples. The experimental results demonstrate that the frictional properties of the three carbide samples are correlated to their surface composition and surface free energy.     

Nanotribology of a Vapor-Phase Lubricant: A Quartz Crystal Microbalance Study of Tricresylphosphate (TCP) Uptake on Iron and Chromium

Adsorption measurements of tricresylphosphate (TCP) on high-purity iron and chromium surfaces have been performed in ultra-high vacuum with a quartz crystal microbalance in conjunction with Auger electron spectroscopy, yielding values for gas uptake rates, molecular slippage, and tribofilm stress levels in the temperature range 25-400°C. At room temperature, TCP uptake is observed to be limited to two layers of intact molecules that are likely to be physisorbed. Above 200°C, the data recorded on both iron and chromium substrates are consistent with far greater uptake levels and extensive interdiffusion of TCP fragments with the substrate. The most noteworthy difference between the two substrates is TCP's fragmentation upon impact on iron, but not chromium, at elevated temperatures.