Neural Network–Based Intelligent Compaction Analyzer for Estimating Compaction Quality of Hot Asphalt Mixes

Continuous real-time estimating of compaction quality during the construction of a hot mix asphalt (HMA) pavement is addressed in this paper. The densification of asphalt pavements during construction usually is accomplished by using vibratory compactors. During compaction, the compactor and the asphalt mat form a coupled system whose dynamics are influenced by the changing stiffness of the mat. The measured vibrations of the compactor along with process parameters such as lift thickness, mix type, mix temperature, and compaction pressure can be used to predict the asphalt mat density. Contrary to existing techniques in the literature in which a model is developed to fit experimental data and to predict mat density, a neural network-based approach is adopted that is model-free and uses pattern-recognition techniques to estimate density. The neural network is designed to read the entire frequency spectrum of roller vibrations and to classify these vibrations into different levels. The intelligent asphalt compaction analyzer (IACA) is then trained to convert these vibration levels into a “number” indicative of the asphalt mat density at a given location. This two-step process eliminates the need for regression analysis and produces more accurate density measurements than those reported elsewhere in the literature. Compaction studies of HMA mixes on a stiff subgrade indicate that the changes in the vibration characteristics of the roller are attributable to an increased compaction of the HMA base. The results also show that, with the neural network working as a classifier, the IACA can estimate the density continuously, and in real time, with accuracy levels adequate for quality control in the field.