侯马冶炼厂奥斯麦特熔炼炉炉渣恶化的处理

介绍侯马冶炼厂奥斯麦特熔炼炉3次炉渣恶化的原因，采取的措施和结果。粉煤灰积存，生料堆积和风料比失当造成炉渣SiO2含量升高，Fe含量降低是炉渣恶化的主要原因，添加高铁造渣成分调整渣组成或不加料浸沿喷枪正常熔炼状态操作，将生料中的铁氧化造渣，提高炉温，改善炉渣性质，使炉况恢复正常。     

炉衬产生的氧对真空钢液脱氮的动力学影响

采用 99.99%氧化镁砂捣打炉衬的 2 0kg真空感应炉 ,研究了超低碳钢熔炼时炉衬产生的氧对真空钢液脱氮的影响。试验结果表明 :钢液中氧含量在 1 2 0× 1 0 - 6 时 ,脱氮的限制性环节是界面化学反应 ;随炉衬中氧的逸出 ,当钢液中氧含量在 5 1 0×1 0 - 6 时 ,真空钢液脱氮处于界面化学反应和液相边界层扩散控制的边缘区域 ,脱氮速率降低     

Generalized difference control of parallel streams temperatures

A furnace with multiple parallel passes and multiple burners is commonly seen in petroleum refineries. In order to maintain the furnace running in a safe, stable, and high-efficiency state it is necessary to control the outlet temperatures of the multiple passes to be the same. Due to the fact that the process of the oil heating in such furnace is nonlinear, multivariable, time varying, has serious coupling among passes, has frequent dynamic changes and a large time delay, traditional control methods have trouble in controlling these temperatures, and some advanced control methods, including predictive control, adaptive control, and robust control, are usually too complex for convenient use. In this paper, a control technique, called differences control technique (DsCT), is proposed to distribute the stream flowrates such that the stream temperatures are as identical as possible. The principle of the proposed technique is explained and demonstrated, and the results of its application to a real-life petroleum refinery furnace are also reported. The DsCT technique has the following advantages: it does not need complicated design procedures, the controller structure is simple, it is easy to apply, and it can be canonically applied to furnaces with different number of passes.     

钢包钢水保温覆盖剂的开发

研制了钢包钢水新型保温覆盖剂，主要成分为（%）；15-25C，20-35SiO2,10-20Al2O3,2-5Fe2O3,15-25CaO,2-5MgO，新覆盖剂铺展性与保温性能良好。经转炉钢水160t钢包生产使用，统计数据表明，镇静15min后钢水降温速度由原碳化稻壳覆盖剂1.33℃/min降低到0.93℃/min。     

浅谈诺兰达工艺控制

介绍了诺兰达炉氧平衡控制方法 ,对控制中常见的问题总结了一些相应措施。     

降低精炼钢中氢氧含量的探索

主要介绍通过优化炼钢生产工艺,使产品满足新的技术要求:S≤0.010％,P≤0.015％.[H]≤0.0002％,[O]≤0.0045％,[N]≤0.0055％。     

高炉冶炼锰铁提高锰回收率的措施

高炉冶炼锰铁时,锰的回收率波动很大,在60—90％范围,矿比取决于入炉矿的平均含锰量和锰的回收率。每提高锰回收率一度,可降低锰矿消耗44.6kg/t,降低焦比27.7kg/t,增产1.57％,降低成本25.53元/t,并可提高产品质量。锰在渣中的化学损失与渣量和渣中MnO成正比,流失锰为入炉总锰量的16.8％,占流失总量的60.27％,为炉顶损失。采用高MgO渣操作,是降低渣中MnO的有效措施。已使MnO含量降至4—5％,Mn回收率已达85％。     

甲醇蒸汽转化炉炉管损伤分析及修复

通过对乙烯厂甲醇车间蒸汽转化炉炉管的材料成分、力学性能、金相组织等的分析，确定定其失效模式为高温蠕变损伤，找到造成及影响炉管失效的主要因素。并对炉管的修复以及预防提出了有效的方法及建议。     

Computer modeling of the continuous annealing furnace

A computer program to calculate the strip temperature heated in the continuous annealing furnace was developed, using the zone method for radiative heat transfer analysis with the measured gas temperature in the furnace. Using theF _E Operator, the present study considered the effects of soot and transient species, in addition to the H₂O−CO₂ gas mixture on the gas radiative heat transfer. The predicted strip temperature distribution forF _E=1.05 represented well the measured data. The maximum difference in the heat flux transfered to the strip from the combustion gas forF _E=1.0 (without soot and transient species gas radiation) and 1.05 (with soot and transient species gas radiation) was about 15%. The present study also investigated the effects of line speed and thickness variations on the strip temperature, establishing the bases for the on-line computer model.     

钢包炉(LF)预熔精炼渣的研究

预熔精炼渣具有成分均匀，性能稳定，储存时不吸水等特点，钢包炉中使用预熔精炼渣时成渣均匀且速度快，具有较强的吸附钢中非金属夹杂的能力。综合脱硫率高等冶金效果。有显著净化钢液作用。