Effect of Li2O on the crystallization behavior of CaO-Al2O3-SiO2-Li2O-Ce2O3 mold slags

The effect of Li₂O on the crystallization properties of CaO-Al₂O₃-SiO₂-Li₂O-Ce₂O₃ slags was investigated. With increasing the Li₂O content, LiAlO₂ and CaCeAlO₄ were the main crystalline phases. LiAlO₂ formed for the charge compensating of Li⁺ ions to [AlO₄^5?]-tetrahedrons, and CaCeAlO₄ formed as a result of the charge balance of Ce³⁺ ions, Ca²⁺ ions, and [AlO₆^9?]-octahedrons. Increasing the content of Li₂O to 10%, the crystallization temperature was the highest, and the incubation time was the shortest. The crystallization ability was strong due to the three factors of strengthening the interaction between ions and ion groups, decreasing the polymerization degree, and increasing the melting temperature. Further increasing the content of Li₂O, the crystallization performance was obviously suppressed, because the melting temperature and the force between the cations and the anion groups decreased.     

冲裁模CAD／CAM结构库之原型法

本文首先给出了一种新的2.5D 实体表示法,然后在此基础上提出了“原型”的概念。原型法的思想运用在结构库的管理中主要体现在它将模具结构与构成这种结构的零件之间的强联系变成弱联系,结构库面向的对象是一个具有整体性和可运算性的结构原型。这样的原型结构库基本上达到了通用性与开放性的要求。     

连铸喷嘴特性测试与分析

通过测试连铸二冷喷嘴性能，对比同型号喷嘴使用前后两种状态下特性参数，分析了喷嘴参数变化的原因。提出了对使用中的喷嘴特性进行检测与校核的建议，以确保喷嘴特性满足铸坯二冷工艺条件，保证铸坯质量。     

基于CORBA和多Agent的模具敏捷制造的工作流管理

介绍了CORBA的工作原理，分析了模具敏捷制造的特点，提出了基于CORBA的模具敏捷制造工作流管理模型，并且将多Agent技术应用到该模型之中，使其具有清晰的结构，良好的开放性、集成性和自适应性。     

Study on Numerical Simulation of Mold Filling and Solidification Processes under Pressure Conditions

The mold filling and solidification simulation for the high pressure die casting (HPDC) and low pressure die casting (LPDC) processes were studied.A mathematical model considering the turbulent flow and heat transfer phenomenon during the HPDC process has been established and paralled computation technique was used for the mold filling simulation of the process.The laminar flow characteristics of the LPDC process were studied and a simplified model for the mold filling process of wheel castings has been developed.For the solidification simulation under pressure conditions,the cyclic characteristics and the complicated boundary conditions were considered and techniques to improve the computational efficiency are discussed.A new criterion for predicting shrinkage porosity of Al alloy under low pressure condition has been developed in the solidification simulation process.     

SERT结晶器液位控制系统

介绍一种梅山冶金公司板坯连同上应用的新型的结晶器液位控制系统，它由浮式式液位检测装置，ＲＳＥ１０００控制器和电动塞棒执行机构所组成，由法国ＳＥＲＴ公司成套制造。     

用实型铸造方法生产42 t磨床床身

我公司采用实型铸造方法,铸造了毛坯质量达42t的大型磨床床身。用冷硬呋喃树脂砂造型、导轨部位加外冷铁、合理布置排气口等方法,成功铸造出了磨床床身。经检测,铸件几何尺寸、力学性能、化学成分、导轨硬度均达到图纸的技术要求,为铸造生产大型和特大型铸铁机床床身提供了经验。     

Capturing Expert Knowledge for Supporting Design and Manufacturing of Injection Molds

Knowledge based approach is effective for renovating design and manufacturing processes. The objective of this paper is to investigate roles and usages of expert engineering knowledge in high-quality manufacturing, and to study a practical knowledge capturing method for realizing engineering support tools. An engineer oriented interface for a capturing method is proposed, and a flexible representation framework is studied for various types of expert knowledge. An integrated knowledge-based system has been developed for mold design support. The results have been evaluated by design and manufacturing of molds for cellular phones, and have shown substantial reduction of lead time for mold production.     

我国精铸业近十多年来的技术进步

经过十多年的快速发展，中国精铸业已初具规模，年产量已达60万t，年产值达108亿元人民币。在工艺技术上也有了不少的进展，精铸生产开始向节能、低耗、环保方向发展。介绍精铸企业在计算机技术应用、设备改进、新工艺和新材料的推广等方面的最新进展。     

MnCl2对镁合金废旧料组织性能的影响

利用等离子发射光谱仪、金相分析、电镜、万能电子材料试验机、腐蚀试验等方法研究了含有不同量的MnCl2熔剂对镁合金废旧料的力学性能、组织、断口形貌以及腐蚀行为的影响。研究表明,MnCl2可以降低镁合金废旧料中的Fe含量,同时会增加镁合金的Mn量,使用含MnCl2的熔剂可将镁废旧料中的Fe含量降到0 0072%以下。采用含MnCl2的熔剂可以提高试样的σb和δ。当合金中的Mn量超过一定程度后,对镁合金的力学性能会产生不利的影响。金相观察表明,净化处理对断口形貌无明显的影响,不改变AZ91镁合金的断裂机理,断口均成准解理断裂。腐蚀试验表明,采用含30%MnCl2的熔剂可以使试样的腐蚀速率从20 9mg/(cm2·d)降到6 4mg/(cm2·d)。