Local toolpath smoothing for five-axis machine tools

When five axis CNC machine tools follow series linear toolpath segments, the drives experience velocity, acceleration and jerk discontinuities at the block transition points. The discontinuities result in fluctuations on machine tool motions which lead to poor surface quality. This paper proposes to insert quintic and septic micro-splines for the tool tip and tool-orientation, respectively, at the adjacent linear toolpath segments. Optimal control points are calculated for position and orientation splines to achieve C³ continuity at the junctions while respecting user-defined tolerance limits. The geometrically smoothed corners are traveled at a smoothly varying feed with cubic acceleration trajectory profile. The proposed method is experimentally demonstrated to show improvements in motion smoothness and tracking accuracy in five-axis machining of free-form surfaces found in dies, molds and aerospace parts.     

A parametric interpolator with confined chord errors, acceleration and deceleration for NC machining

Parametric interpolation has many advantages over linear interpolation in machining curves. Real time parametric interpolation research so far has addressed achieving a uniform feed rate, confined chord errors and jerk limited trajectory planning. However, simultaneous consideration of confined chord errors that respect the acceleration and deceleration capabilities of the machine has not been attempted. In this paper, the offline detection of feed rate sensitive corners is proposed. The velocity profile in these zones is planned so that chord errors are satisfied while simultaneously accommodating the machine's acceleration and deceleration limits. Outside the zone of the feed rate sensitive corners, the feed rate is planned using the Taylor approximation. Simulation results indicate that the offline detection of feed rate sensitive corners improves parametric interpolation. For real time interpolation, the parametric curve information can be augmented with the detected feed rate sensitive corners that are stored in 2×2 matrices.     

国外工具磨床发展现状

本文综述了近睥来国外工具磨床技术的发展现状，介绍了由CNC技术带来的几种新的磨削方法，分析了当代工具磨床典型产品的技术水平。     

数控机床主轴位置自动测量的实现

论述了数控机床主轴的结构以及数控机床主轴位王的测量电路的设计，实现了数控机床主轴位王参数的自动化测量过程。     

开放式计算机数控系统的构建

文章首先指出了研究多轴数控加工技术的重要现实意义和深远意义.对CNC的开放性、开放标准、系统建模、实时性进行了分析研究,在此基础上创新性地提出了一种基于WinCE和DSP的开放式CNC的构建方案.     

工业PC标准开放体系结构数控系统在卧式加工中心上的应用

使用工业PC标准开放体系结构数控系统，进行卧式加工中心电气控制系统的设计，调试及C＋＋语言PMC软件开发，指出NC主机－伺服系统－机床强电－操作面板－手轮－网络－通讯各部分的总体结构，硬件接线方法，模块化的PMC软件开发方法及机电整合调试步骤。     

LM339在数控电路中的应用

本文介绍了LM339在数控电路中的应用，并对其电路进行了分析。     

数控机床的故障分析

本文对数控机床故障现象进行了简要分析并列举维修实例。     

数控机床光栅尺部分故障实例分析

本文通过数控机床的故障实例，分析了光栅故障现象及原因和解决的办法。     

有限状态机在数控系统软件中的应用研究

在数控系统软件开发中，控制软件的开发是开发的关键。针对数控系统复杂性和实时性特点，把有限状态机应用在数控系统软件开发中，构造了控制器软件结构，并应用于数控系统的原型开发。