Comparing the revised NIOSH lifting equation to the psychophysical,biomechanical and physiological criteria used in its development

The purpose of this study was to perform a systematic and comprehensive comparison between the recommended weights of lift (RWL) from the revised NIOSH lifting equation, and the specific biomechanical, psychophysical and physiological criteria that were stated to be used in the equation's development. A composite acceptable load (CAL) table was developed for the 216 conditions presented in the female lifting table of Snook and Ciriello (1991). Each CAL value was calculated to correspond to the most conservative load of the three design criteria. The RWLs caused lumbar compression forces close to the biomechanical limit of 3400 N for lifts below knuckle height, but resulted in compression forces that are much lower at higher lifting heights. At moderate lifting frequencies, the average RWL would be acceptable to more than 95% of female workers according to the psychophysical criterion. At the highest frequencies, the RWL was found to be an average of 63% of the CAL values based on the integration of the psychophysical and physiological criteria. It is recommended that ergonomists acknowledge the very conservative nature of the revised NIOSH lifting equation when using it to evaluate occupational lifting tasks.     

The effect of sub-threshold forces on human performance in multi-modal computer-aided design

In traditional CAD (computer-aided design) systems, the manipulation of points and lines is often difficult because designers manipulate virtual objects through their vision system. Nowadays, designers can explore and manipulate virtual objects in haptic-enabled CAD systems using haptic devices. Haptic devices can present force feedbacks to pull or push the users’ hands into desirable targets. Of course the intent is for the user to experience the same sensations in the virtual realm as they would in the real world. Thus, sub-threshold forces, which cannot be perceived by users, should be incorporated in the control of users’ movements. As a result, our attention is directed to study the effect of sub-threshold forces on the accuracy of movement in a haptic-enabled virtual reality (VR) system. In this study, our goal is to manipulate users’ hands using controlled forces such that users cannot notice the forces. With this in mind, we have constructed a haptic-enabled virtual environment (VE) to carry out a multi-modal Fitts’ type task. In the task, subjects could see the position of the haptic probe in the VE where forces were applied on their hands. Basically, the accuracy of subjects was measured using a performance index when the intensity and direction of forces changed. A psychophysical method was utilized to ensure that the forces were below the force threshold of the human force perception. Results indicate that the accuracy is affected by the intensity and direction of sub-threshold forces even when users are allowed to control their actions through visual feedbacks.     

Force and tactile feedback in preloaded cantilever snap-fits under manual assembly

The purpose of this study was to investigate the tactile feedback of snap-fit fasteners when used in manual assembly. An important aspect of this assembly process is the assembler’s ability to perceive the snap-fit’s engagement. This sensing of engagement yields a high level of confidence that assembly is both complete and secure. Force and tactile feedback are critical elements in this process. Many snap-fits are used in conjunction with sealing elements that produce a constant force that remains in effect after snap-fit assembly is completed. The effect of sealing element preload magnitude and stiffness was studied using a test station, force deflection measurements, and jury pool data. A low value of preload with low stiffness was determined to be most favorable in terms of force and tactile feedback, with no preload only slightly less favorable. In order to sense the engagement signal of the catch, some resistance to assembly was found to be beneficial. A dimensionless term called “engagement signal-to-hold-force ratio” is proposed as an additional way of rating the effect of assembly forces for snap-fits. It was found that higher signal-to-hold-force ratio, as well as higher values of engagement signal, corresponded to higher confidence of assembly among experimental subjects.

Relevance to Industry

In the automotive industry, force and tactile feedback are essential for sensing the full engagement of snap-fit parts during the assembly of critical components, such as electrical and fuel system interconnects. Both the design of the snap-fit and the presence or absence of preload will affect force and tactile feedback. Many of these applications require the compression of an elastic gasket with a preload needed for air, fuel, or electrical isolation. Preload and preload stiffness factors are examined in this paper with the aim of achieving a better understanding of these effects so that snap-fit confidence of assembly and assembly robustness can be enhanced in industrial settings.     

Obesity does not reduce maximum acceptable weights of lift

The maximum acceptable weights of lift (MAWL) of obese and non-obese participants were empirically investigated. Three obesity levels were considered: non-obese (18.5 kg/m(2)< or= body mass index (BMI)or= 40 kg/m(2)). Ten male and 10 female participants were recruited for each obesity level. The participants determined their MAWL for 18 different lifting task conditions (six lifting frequencies x three lifting heights). An analysis of variance (ANOVA) was conducted to determine the effects of obesity level, gender, lifting height, lifting frequency and their interactions on MAWL. Overall, the ANOVA results indicated that obesity does not reduce MAWL, and thus, suggested that the existing MAWL data can be used to accommodate both general and obese workers. However, further studies based on the biomechanical and physiological approaches are required to provide more complete understanding of obesity effects on lifting tolerance limits.     

The effects of container size, frequency and extended horizontal reach on maximum acceptable weights of lifting for female industrial workers

In the development of our present manual materials handling (MMH) guidelines (Snook, S.H., Ciriello, V.M., 1991. The design of manual tasks: revised tables of maximum acceptable weights and forces. Ergonomics 34, 1197-1213), the assumption was made that the effects of frequency on maximum acceptable weights (MAWs) of lifting with a large box (hand distance, 38 cm from chest) were similar to that of lifting with a small box (hand distance, 17 cm from chest). The first purpose of the present experiment was to investigate this assumption with female industrial workers. The second purpose was to study the effects of extended horizontal reach lifting (hand distance, 44.6 cm from chest) on MAWs as a confirmation of the results of a previous studies on this variable with males (Ciriello, V.M., Snook, S.H., Hughes, G.J., 1993. Further studies of psychophysically determined maximum acceptable weights and forces. Hum. Factors 35(1), 175-186; Ciriello, V.M., 2003. The effects of box size, frequency, and extended horizontal reach on maximum acceptable weights of lifting. Int. J. Ind. Ergon. 32, 115-120). Lastly, we studied the effects of high frequency (20 lifts/min) on MAWs of lifting. Ten female industrial workers performed 15 variations of lifting using our psychophysical methodology whereby the subjects were asked to select a workload they could sustain for 8h without "straining themselves or without becoming unusually tired weakened, overheated or out of breath". The results confirmed that MAWs of lifting with the large box was significantly effected by frequency. The frequency factor pattern in this study was similar to the frequency pattern from a previous study using the small box (Ciriello, V.M., Snook, S.H., 1983. A study of size distance height, and frequency effects on manual handling tasks. Hum. Factors 25(5), 473-483) for all fast frequencies down to one lift every 2 min with deviations of 7%, 15%, and 13% for the one lift every 5 and 30 min tasks and the one lift in 8h task, respectively. The effects of lifting with an extended horizontal reach decreased MAW 22% and 18% for the mid and center lift and the effects of the 20 lifts/min frequency resulted in a MAW that was 47% of a 1 lift/min MAW. Incorporating these results in future guidelines should improve the design of MMH tasks for female workers.     

Psychophysical studies of repetitive wrist flexion and extension

Abstract

The purpose of this experiment was to investigate the feasibility of using psychophysical methods to determine maximum acceptable forces for various types and frequencies of repetitive wrist motion. Four adjustable work stations were built to simulate repetitive wrist flexion with a power grip, wrist flexion with a pinch grip, and wrist extension with a power grip. The study consisted of two separate experiments. Subjects worked for two days per week during the first experiment, and five days per week during the second experiment. Fifteen women completed the first experiment, working seven hours each day, two days per week, for 20 days. Repetition rates of 2, 5, 10, 15 and 20 motions per minute were used with each flexion and extension task. Maximum acceptable torques were determined for the various motions, grips, and repetition rates without dramatic changes in wrist strength, tactile sensitivity, or number of symptoms. Fourteen different women completed the second experiment, performing a wrist flexion motion (power grip) fifteen times per minute, seven hours per day, five days per week, for 23 days. There were no significant differences in maximum acceptable torque from day to day. However, the average maximum acceptable torque for a five days per week exposure was 36-3% lower than for the same task performed two days per week. Assuming that maximum acceptable torques decrease 36-3% for other repetition rates and motions, tables of maximum acceptable force were developed for female wrist flexion (power grip), female wrist flexion (pinch grip), and female wrist extension (power grip).     

Metabolic cost and subjective assessment of palletizing and subsequent recovery

Twenty-one male blue collar workers repeatedly lifted (palletized) a box weighing 22 kg six times min^-1 for 5 min to a shelf of fixed height. The experimental conditions included two planes of lifting (symmetries), two shelf clearances, and three headrooms. The metabolic (heart rate, caloric cost and ventilation volume) and psychophysical variables (rate of perceived exertion, RPE; visual analogue score, VAS; and body part discomfort ratings, BPDR) were measured during resting, palletization, and recovery phases. In palletization the heart rate and metabolic cost ranged between 25 to 35% of the maximal aerobic capacity. Of the three factors only headroom had a significant effect on metabolic cost (p < 0.02) and the BPDR for low back (p < 0.05). In the recovery phase only headroom had significantly effect (p < 0.001) on metabolic cost. The metabolic recovery took 10 min; however, recovery measured through psychophysical indices appeared to continue for 20 min.     

The psychophysical lifting capacities of Chinese subjects

The psychophysical lifting capacity (MAWL) of twelve subjects was determined in this study. The subjects were all young Chinese males who performed lifting tasks in three lifting ranges (floor to knuckle, floor to shoulder, and knuckle to shoulder) and four lifting frequencies (one-time maximum, 1 lift/min, 4 lifts/min, and 6 lifts/min). The oxygen uptake (1/min) and heart rate (beats/min) were recorded while subjects were lifting. Upon completion of each lifting task, the subjects were required to rate their perceived exertion levels. The statistical analyses results indicated the following. Chinese subjects have smaller body size and MAWLs compared with past studies using the US population. The MAWLs decreased with an increase in lifting frequencies. The decrements of MAWL due to lifting frequencies were in agreement with the results of past studies. However, there were larger decreases due to lifting ranges. The MAWLs of the floor to knuckle height lift were the largest, followed by the MAWLs of the floor to shoulder height lift, and the MAWLs of the knuckle to shoulder height lift. The measured physiological responses were considered similar to those obtained in past studies. Subjects' perceived stress levels increased with the lifting frequency and the upper extremities received the most stress for the total range of lifting tasks. The comparisons of the Chinese MAWLs with the NIOSH lifting guidelines for limits (AL and MPL) indicated that the vertical discounting factor in the guidelines should be modified before the NIOSH limits can be applied to non-Western populations.     

Acute impairment of the sensitivity of skin mechanoreceptive units caused by vibration exposure of the hand

The thresholds of single mechanoreceptive afferent units, innervating the glabrous skin of the human hand to sinusoidal skin indentations at 2, 20 or 200 Hz were measured before and after 2 min powerful vibration exposures at the same frequencies. The corresponding psychophysical thresholds were measured in collateral experiments while still monitoring the unit responses. An acute but temporary rise in threshold occurred as a consequence of the vibration exposure in three different unit types (FA I, FA II and SA I). A close correlation was found between the neural and psychophysical thresholds with regard to the magnitudes of the shifts and the time courses of the recovery, provided that the thresholds were measured at the appropriate frequencies (i.e. at 200, 20 and 2 Hz while recording from FA II, FA I and SA I units, respectively). It was concluded that the acute impairment of tactile sensibility caused by vibration exposure, as earlier observed in psychophysical studies, most likely can be explained by a depression of the excitability of the mechanoreceptive afferent units.     

Maximum acceptable repetitive lifting workload by Chinese subjects

This study used psychophysical methods to determine the acceptable mean maximum lifting workload for eight Chinese young male subjects, and examined the effects of lifting technique (including freestyle, stoop and squat), lifting frequency (including 2, 3, 4, 5 and 6 lifts/min) and physical characteristics on the maximum acceptable workload. The results are described as follows: (1) The maximum acceptable weights selected by subjects varied from 11-34 to 1833?kg with changes in lifting technique and frequency. These data were lower than those previously obtained; (2) The upper limit of physiological tolerance over an 8?h workday was also generally lower than previously suggested. However, this upper limit varied with changes in lifting technique and frequency, and in some circumstances it was the same as or even higher than previous limit; (3) Lifting efficiency was affected significantly by technique and frequency. The rank order of efficiency for three lifting techniques were freestyle, stoop and squat. Efficiency was greatest when lifting frequency was between 5 and 6 lifts/min; and (4) The correlations between the maximum acceptable workloads selected by subjects and anthropometric sizes were significant, but those between maximum acceptable workload and isometric strength were not.