双螺杆反应挤出模型的研究

详细研究了双螺杆中反应挤出聚合物的动力学模型、流动模型和传热模型。通过实验得到了双螺杆反应器中聚合物的停留时间分布及平均停留时间。     

不同螺杆组合对聚乙烯交联反应挤出的影响

从20世纪60年代到现在,在国外,反应挤出取得了相当巨大的进步,其应用相当广泛。而在国内,对于反应挤出研究得很少,最突出的表现在利用平行同向双螺杆、采用两步法的生产工艺来反应挤出聚乙烯交联料。这主要是由于影响交联质量的因素很多,如配方、生产工艺和反应挤出设备等等,而本文着重讨论挤出设备,通过对现有的挤出设备进行改进,以期得到一组最佳的螺杆组合和生产工艺条件。     

啮合同向双螺杆挤出机的相似放大

首先给出啮合同向双螺杆挤出机熔体输送段相似放大方法中所用到的参量表达式,然后从混合、热平衡和综合这两方面分别进行相似放大,并分析各自的优缺点。利用W＆P公司ZSK系列混合机的设计特点和技术数据,分析了相似放大设计在实际中的应用。对大型同向双螺杆挤出机提出相似放大的准则,应是螺杆线速度保持恒定。     

螺杆挤压机混合能力的分析

分析螺槽中熔体的流动状态 ,运用加权平均总应变来评价螺杆挤压机的混合能力 ,进而提出提高混合能力的途径。对于单螺纹螺杆 ,稍长的计量段 ,稍浅的计量段螺槽及较高的螺杆转速 ,有利于混合作用 ;开发新型螺杆 ,如犁钉分流混合螺杆 ;研制高效混合型螺杆挤压机 ,如球窝型高效混合型螺杆挤压机     

评“异向双螺杆挤出机的发展前景”一文

本文结合Ｊ．Ｌｅｉｎｇａｒｔｎｅｒ先生的文章，从一个新的角度分析了锥形双螺杆和平行双螺杆挤出机各自的特点，对两种双螺杆挤出机作了评价。     

异向旋转双螺杆挤出机的发展前景

本文通过分析螺杆在不同区段的几何特征及其对相应加工阶段的影响对平行和锥形双螺杆挤出机进行了全面的比较。     

含能材料锥形双螺杆安全混合径向间隙的研究

以锥形双螺杆挤出机挤出段、过渡体和挤出机头为研究对象,基于Polyflow非等温稳态和瞬态的有限元模拟,对不同径向间隙下流场中各场量分布情况和变化曲线进行分析,研究含能材料在挤出段、过渡体和挤出机头流道中的安全和混合问题。从安全和混合效果两方面考虑,建立了综合评价方法,优选径向间隙。结果表明,最大剪切速率、最高剪切应力和最高黏性耗散热均在挤出段流道入口附近,最高压力在挤出段流道出口处,最高温度在机头处;锥形双螺杆的混合效果随着间隙的增加而增加;在径向间隙为0.5 mm时,流道的安全性能最差,径向间隙为1 mm时,流道的安全性能最好。     

Performance of Semi-solid Slurry Produced by Twin-screw Stirring Mixer and Rheo-diecasting Process of AZ91D Alloy

The microstructure of semi-solid slurry of AZ91D alloy, which was produced by twin-screw stirring mixer under the different parameters, was investigated. Rheoforming by cold chamber die casting process was performed thereafter. The results indicate that with decreasing of the barrel temperature of the mixer and the pouring temperature of molten Mg alloy, the solid fraction of semi-solid slurry increases and the size of non-den-dritic grains becomes smaller. While the shear rate increases, the solid fraction of semi-solid slurry decreases. The tensile strength and elongation of metal rheoformed by die casting are higher by about 37% and 44% respectively than those produced by conventional liquid die casting.     

Analytical and Experimental Evaluation of Dispersive Mixing Performance of Special Rotor Segments in a Corotating Twin-Screw Extruder

An intermeshing corotating twin-screw extruder is often used for producing polymer composites. In this study, we discussed mixing performance of special rotor segments in molten zone. These rotor segments have several tip clearances for achievement of self-cleaning and effective mixing, and these are named various clearance mixing technology. We studied about dispersive mixing performance of configuration, which consists of various clearance mixing technologys (various clearance mixing technology configuration) using numerical analyses and experiments. For the analytical evaluation of mixing performance, we have adopted a particle tracking method. As evaluation indices of dispersive mixing performance, we focused on following three values (1) maximum value in a history of first principal stress of each particle, (2) time-integrated shear rate of each particle, and (3) time-integrated first principal stress of each particle. And we made the probability distributions of the indices. We adopted weighted probability as approximation of volume probability in each region. The results were compared with those of kneading disk segments configuration (kneading disk configuration). Furthermore, we validated the accuracy of the analytical evaluation by performing experiments under same conditions as those of numerical analyses. For the experimental evaluation of mixing performance, we used twin-screw extruder. Polypropylene was selected as suspending media. And CaCO₃ was selected as filler. To compare just the mixing performance of various clearance mixing technology configuration with that of kneading disk configuration, side feeding and screw configuration which had third mixing segments zone were adopted. From the experimental result, it is found that various clearance mixing technology configuration dispersed better than kneading disk configuration. And from the comparison between the experimental evaluation and the analytical evaluation, it is found that the first principal stress is more appropriate for evaluation index of dispersive mixing. Finally, it can be mentioned that various clearance mixing technology configuration has better mixing performance than kneading disk configuration, and large stress is important for dispersive mixing.     

柠条的纤维特性及其双螺杆CMP制浆性能研究

以柠条为原料,分析了其化学组分和纤维形态,并探讨了柠条双螺杆CMP法的制浆工艺以及浆料的纤维形态和成纸的物理性能。研究结果表明：与针、阔叶木相比,柠条原料中纤维素和综纤维素质量分数较低,苯醇抽出物和热水抽出物质量分数较高,柠条纤维长度总体偏短,木质部和皮部的纤维质量平均长度分别为0.621和0.819 mm,还存在部分杂细胞。采用3.5% Na₂SO₃和1.5% NaOH常温预浸12 h、90℃汽蒸1 h后再用双螺杆挤浆机在质量分数35%下进行搓丝,并结合高浓盘磨机磨浆,所得CMP浆得率可达73%。柠条CMP浆基本保持了纤维原有的长度,质量平均长度达0.650 mm,长宽比为32.7,纤维解离较好,但分丝帚化情况不理想,含有部分纤维束和杂细胞。当加拿大游离度为300 mL时,柠条CMP浆成纸的环压强度指数和松厚度较高,分别为8.67（N·m）/g和2.56 cm³/g,抗张指数为19.6（N·m）/g,本色浆白度较高,达50%（ISO）。柠条CMP浆适合配抄瓦楞原纸等包装用纸,漂白后可配抄新闻纸和白板纸。