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Experimental and mathematical modeling of metal spray forming process
Authors:ZHANG Yin,),FAN Junfei,)  REN Sanbin,),) Inner Mongolia Key Laboratory for Utilization of Bayan Obo Multi-Metallic Resources,Inner Mongolia University of Science  Technology,Baotou,Inner Mongolia,China  ,) School of Rare Earth,Inner Mongolia University of Science  Technology,Baotou,Inner Mongolia,China,) Advanced Technology Division,Research Institute,Baoshan Iron & Steel Co.,Ltd.,Shanghai,China
Affiliation:ZHANG Yin1,2),FAN Junfei3) and REN Sanbin3) 1) Inner Mongolia Key Laboratory for Utilization of Bayan Obo Multi-Metallic Resources,Inner Mongolia University of Science and Technology,Baotou 014010,Inner Mongolia,China;2) School of Rare Earth,Inner Mongolia University of Science and Technology,Baotou 014010,Inner Mongolia,China 3) Advanced Technology Division,Research Institute,Baoshan Iron & Steel Co.,Ltd.,Shanghai 201900,China
Abstract:The metal spray forming process was examined using mathematical simulation and verified through the prototyping evaluation at Baosteel’s test and development facilities.The mathematical model comprised of four sections,including jet gas flow in the deposition chamber;single droplet behavior along its trajectory path;probability and statistical analysis of droplet mass behavior,and forecast of the shape and temperature distribution of the billet during the spray forming process.
Keywords:spray forming  droplets  simulation  statistical method  billet
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