Supercritical fluid extraction of bitumens from Utah oil sands

The supercritical fluid extraction (SFE) of bitumens from four major Uinta Basin (Utah) oil sand deposits was studied with propane solvent. The deposits studied included Whiterocks, Asphalt Ridge, PR Spring and Sunnyside. The bitumens from these deposits differed widely in physical and chemical properties. The volatilities (components with boiling point <811 K) were 46.6, 53.5, 45.4 and 40.9 wt.%; the molecular weights were 653, 426, 670 and 593 kg/kg mol; and the asphaltene contents (n-pentane insolubles) were 2.9, 6.8, 19.3 and 23.6 wt.% for the Whiterocks, Asphalt Ridge, PR Spring and Sunnyside bitumens, respectively. The SFE experiments were carried out at five conditions, combinations of three different pressures (5.6 MPa, 10.4 MPa, and 17.3 MPa) and three temperatures (339 K, 380 K and 422 K). The cumulative extraction yield increased with increase in solvent density at all operating conditions for the four bitumens. A maximum yield of 45 wt.% was obtained at the highest solvent density with the Whiterocks bitumen. The extraction products were significantly upgraded liquids relative to the bitumens. Comparatively lighter fractions were extracted in the earlier stages of extraction for all the four bitumens, whereas heavier extracts were obtained at higher extraction-solvent densities. The asphaltene contents of the residual fractions were significantly higher than the asphaltene contents predicted on a prorated basis for all four bitumens. This trend was due to the extraction of cosolubilizing components that kept the asphaltenes in suspension in the bitumen. It was concluded that solute polarity played a significant role in the extraction yields of the four bitumens. The Whiterocks bitumen, which was the least polar bitumen based on asphaltenes content, gave higher extraction yields compared to the bitumens from the other three deposits at all five operating conditions. The Sunnyside bitumen with the highest asphaltene content gave the lowest extraction yield at all five conditions. The Asphalt Ridge and PR Spring bitumens with intermediate polarity (based on asphaltene content) gave intermediate extraction yields with the Asphalt Ridge bitumen extraction yields higher than the PR Spring bitumen. Preliminary modeling of the extraction process using the Peng–Robinson cubic equation of state and a pseudocomponent lumping scheme provided a reasonable match with the experimental data for Whiterocks and PR Spring bitumens.