Mechanical and optical properties in precipitated regions of alumina‐rich magnesium aluminate spinel

The toughening and strengthening of transparent ceramics is challenging because microstructural alterations typically lead to light scattering. Here, controlled precipitation of α‐Al₂O₃ from nonstoichiometric spinel is explored to demonstrate unique control over the evolution of second phase Al₂O₃ and how the microstructure might be altered to enhance fracture toughness while minimizing light scatter. Alumina‐rich magnesium aluminate spinel, MgO·nAl₂O₃, where n=2, was hot pressed and HIPed to produce fully dense, single‐phase material. The material was then heat treated in air at 1573 K for up to 20 hours to create a two‐phase spinel‐Al₂O₃ composite. The fracture toughness varies from 0.88 to 2.47 MPa√m depending on the microstructure; enhanced toughness at the surface was due to increased crack tortuosity at phase boundaries, but residual tensile stresses were observed in the interior of the material. Precipitation causes local volume contraction and the formation of porosity, decreasing optical transmission, especially for heat treatment times longer than 5 hours.