Residual stresses after orthogonal machining of AlSl 304: numerical calculation of the thermal component and comparison with experimental results |
| |
Authors: | Christoph Wiesner |
| |
Affiliation: | (1) Engineering Department, TWI (The Welding Institute), CB1 6AL Abington Hall, Abington, Cambridge, England |
| |
Abstract: | Residual stresses due to the thermal influence of orthogonal machining have been calculated with a finite element model using
stationary workpiece temperatures during cutting calculated with the finite difference method. Calculated results are compared
with experimental data obtained with the X-ray diffraction method. In this way, the thermal and mechanical/frictional influences
of the machining operation on the workpiece residual stress state can be separated. The influence of cutting speed and cutting
depth on machining residual stresses is discussed. It is shown that the thermal as well as the mechanical impact of the orthogonal
cutting process causes tensile residual stresses. The mechanical impact of the machining operation causing tensile residual
stresses is due to (a) compressive plastic deformation in the surface layer ahead of the advancing tool and (b) greater elastic
relaxation upon unloading with respect to the underlying material of a thin, strongly work-hardened surface layer.
CHRISTOPH WIESNER, formerly Research Assistant with the Laboratoire de Métallurgie Mécanique, Ecole Polytechnique Fédérale
de Lausanne, MX-D Ecublens, 1015 Lausanne, Switzerland. |
| |
Keywords: | |
本文献已被 SpringerLink 等数据库收录! |
|