Abstract: | This article demonstrates using sandwich injection molding in order to improve the mechanical properties of short glass fiber‐reinforced thermoplastic parts by investigating the effect of fiber orientation, phase separation, and fiber attrition compared to conventional injection molding. In the present case, the effect of short glass fiber content (varying from 0–40 wt%) within the skin and core materials were studied. The results show that the mechanical properties strongly depend not only on the fiber concentration, but also on the fiber orientation and the fiber length distribution inside the injection‐molded part. Slight discrepancies in the findings can be assumed to be due to fiber breakage occurring during the mode of processing. POLYM. COMPOS., 26:823–831, 2005. © 2005 Society of Plastics Engineers |