Abstract: | An epoxy‐based nanocomposite containing a low concentration of nanometric TiO2 (4 vol. %), graphite powder (7.21 vol. %), and 2–14 vol. % aramid particles was developed as a coating material. The mechanical and tribological performance of the composites was investigated. The epoxy filled only with TiO2 possessed significantly improved impact strength and flexural properties, whereas the further incorporation of graphite and aramid particles had a deleterious effect on most of the mechanical properties, except the modulus. The tribological behaviour of the composites was tested in sliding and fretting modes. Under sliding conditions, the addition of nanometric TiO2 alone significantly improved the wear resistance and decreased the coefficient of friction compared to the neat epoxy. The sliding wear and friction behaviour was further enhanced with the incorporation of graphite and aramid particles. Contrary to the sliding wear behaviour, the fretting wear and friction behaviour was worse for the epoxy filled only with TiO2, but was significantly enhanced by the incorporation of graphite and aramid particles. The optimum aramid particle content for sliding and fretting wear of the epoxy‐based nanocomposite was determined as 10 vol. %. |