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Comprehensive Mathematical Model and Optimum Process Parameters of Nitrogen Free Blast Furnace
作者姓名:Jian-liang ZHANG  Guang-wei WANG  Jiu-gang SHAO  Hai-bin ZUO
作者单位:(School of Metallurgical and Ecological Engineering, University of Science and Technology Beijing, Beijing 100083, China)
基金项目:Item Sponsored by National Basic Research Program of China (2012CB720401) ; National Key Technology Research and Development Program in 12th Five year Plan of China (2011BAC01B02) ; National Natural Science Foundation of China and Baosteel (51134008)
摘    要:According to different energy utilization in different regions, blast furnace is divided into raceway zone, bottom heat exchange zone (BHZ), thermal reserve zone (TRZ), and top heat exchange zone (THZ), and a mathe- matical model of nitrogen free blast furnace (NF-BF) is established. The optimum process parameters of two kinds of nitrogen free blast furnaces are calculated by the new mathematical model. The results show that for the nitrogen free blast furnace with a single row of tuyeres, the optimum process parameters are coke ratio of 220 kg/t, coal ratio of 193 kg/t, and volume of recycling top gas of 577 m3/t; for two rows of tuyeres, the process parameters are coke ratio of 202 kg/t, coal ratio of 211 kg/t, volume of recycling top gas in upper area of 296 m3/t, and volume of recy- cling top gas in lower area of 295 ma/t. Energy balances are reached in different regions. Theoretical combustion temperature (TCT) in raceway zone is largely affected by different processes, and a lower TCT should be adopted for the single row of tuyeres, but for two rows of tuyeres, a higher TCT should be maintained. Compared with tradi- tional blast furnace, in NF-BF, the emission of CO2 would be reduced by 45.91% and 49.02G for a single row of tuyeres and two rows of tuyeres, respectively, and combined with CO2 sequestration technology, zero emission of CO2 could be realized.

关 键 词:综合数学模型  高炉风口  优化工艺参数  最佳工艺参数  能源利用率    理论燃烧温度  二氧化碳
收稿时间:26 September 2012

Comprehensive Mathematical Model and Optimum Process Parameters of Nitrogen Free Blast Furnace
Jian-liang ZHANG,Guang-wei WANG,Jiu-gang SHAO,Hai-bin ZUO.Comprehensive Mathematical Model and Optimum Process Parameters of Nitrogen Free Blast Furnace[J].Journal of Iron and Steel Research,2014,21(2):151-158.
Authors:Jian-liang ZHANG  Guang-wei WANG  Jiu-gang SHAO  Hai-bin ZUO
Affiliation:School of Metallurgical and Ecological Engineering, University of Science and Technology Beijing, Beijing 100083, China
Abstract: According to different energy utilization in different regions, blast furnace is divided into raceway zone, bottom heat exchange zone (BHZ), thermal reserve zone (TRZ), and top heat exchange zone (THZ), and a mathematical model of nitrogen free blast furnace (NF-BF) is established. The optimum process parameters of two kinds of nitrogen free blast furnaces are calculated by the new mathematical model. The results show that for the nitrogen free blast furnace with a single row of tuyeres, the optimum process parameters are coke ratio of 220 kg/t, coal ratio of 193 kg/t, and volume of recycling top gas of 577 m3/t; for two rows of tuyeres, the process parameters are coke ratio of 202 kg/t, coal ratio of 211 kg/t, volume of recycling top gas in upper area of 296 m3/t, and volume of recycling top gas in lower area of 295 m3/t. Energy balances are reached in different regions. Theoretical combustion temperature (TCT) in raceway zone is largely affected by different processes, and a lower TCT should be adopted for the single row of tuyeres, but for two rows of tuyeres, a higher TCT should be maintained. Compared with traditional blast furnace, in NF-BF, the emission of CO2 would be reduced by 4591% and 4902% for a single row of tuyeres and two rows of tuyeres, respectively, and combined with CO2 sequestration technology, zero emission of CO2 could be realized.
Keywords:nitrogen free blast furnace  recycling top gas  comprehensive mathematical model  theoretical combustion temperature    
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