Viscosity effect in polyolefin ternary blends and composites

Ternary blends of PP (80) /rubber (EPM, EPDM) (10) / PE (10) and PP (80) / rubber (10) / CaCO₃ (10) composites were prepared in a twin-screw extruder. With polyethylene (PE) viscosity comparable to, or higher than that of rubber, the dispersed phase formed a reticulate structure with reduced size. On the contrary, when the viscosity of PE was significantly lower than that of rubber, the dispersed phase formed almost homogeneous morphology. With reticulate morphology, PE crystallinity content, hardness, modulus, and elongation at break of the ternary blend increased. In polypropylene (PP) / rubber / CaCO₃ composites, better dispersion of CaCO₃ in the PP matrix was obtained when the viscosity of rubber was significantly higher than that of matrix. With better dispersion, hardness and tensile properties were improved, but the impact strength more or less decreased. © 1993 John Wiley & Sons, Inc.