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含体积型缺陷管线表面应力应变状态的有限元模型分析及试验验证
引用本文:程方杰,武云龙,刘伟,曹宏远,陈雅楠.含体积型缺陷管线表面应力应变状态的有限元模型分析及试验验证[J].压力容器,2012(9):13-18,6.
作者姓名:程方杰  武云龙  刘伟  曹宏远  陈雅楠
作者单位:[1]天津大学材料科学与工程学院,天津300072 [2]天津市现代连接技术重点实验室,天津300072 [3]天津亿利科能源科技发展股份有限公司,天津300384
摘    要:腐蚀是影响油气管道安全运行的主要因素,确定预测腐蚀管道的剩余强度和其剩余寿命的方法有重要意义。应用ANSYS软件对含内腐蚀缺陷管道的三种模型进行有限元分析,得到采用1/4模型计算更简便、高效;由两种边界条件的模拟结果可知,自由边界条件下缺陷中心处的应变数值较高。管道外壁周向应变峰值分别与缺陷直径呈线性关系,与缺陷深度呈指数关系。并利用电阻应变片测量的值,与相同条件下模拟值的偏差不超过5.3%,结果表明,该建模方法是可靠的。

关 键 词:腐蚀管道  ANSYS  模型  边界条件  电阻应变片

Analysis and Experimental Verification of Finite Element Model for Stress and Strain State of Pipeline with Volume -scale Defect
CHENG Fang-jie,WU Yun-long,LIU Wei,CAO Hong-yuan,CHEN Ya-nan.Analysis and Experimental Verification of Finite Element Model for Stress and Strain State of Pipeline with Volume -scale Defect[J].Pressure Vessel Technology,2012(9):13-18,6.
Authors:CHENG Fang-jie  WU Yun-long  LIU Wei  CAO Hong-yuan  CHEN Ya-nan
Affiliation:CHENG Fang-jie ,WU Yun- long ,LIU Wei, CAO Hong- yuan, CHEN Ya- nan ( 1. Materials Science and Engineering School, Tianjin University, Tianjin 300072, China;2. Tianjin Key Lab of Advanced Welding and Joining, Tianjin 300072, China; 3. E - Tech Energy Technology Develop- ment Co. , Ltd. , ,Tianjin 300384, China)
Abstract:Corrosion is the main factor which affects the safe function for the oil and gas pipeline. Establis- hing a method to predict the residual strength and remaining life of corroded pipe has a very important sig- nificance. ANSYS software was applied to analyze the oil and gas pipeline with inside corrosion defect through establishing three different models, and 1/4 model turns out to be more convenient and efficient. A comparative analysis of two boundary conditions exhibits that the numerical values under free boundary condition are higher. Simulated results demonstrate that the value of pipe strain is increased by the linear increasing defect diameter and the exponential increasing defect depth. Strain gauge is applied to measure the experimental values of pipe strain under certain defect diameter and depth. The comparison results be- tween the experimental and simulated values indicate that this modeling method is reliable, and the maxi- mum discrepancy is less than 5.3%.
Keywords:corrosion pipeline  ANSYS  model  boundary condition  strain gauge
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