A new empirical model for quiescent annealing of binary co-continuous polymer blends

The high sensitivity of the morphology and final properties of co-continuous polymer blends to thermal annealing has motivated many researchers to study the evolution of their morphology during thermal annealing process. In this work, phase coarsening of a low interfacial tension polylactic acid/polycaprolactone blend and a medium interfacial tension polylactic acid/polyethylene blend during quiescent annealing was studied in detail. To this aim, characteristic length scale of the microstructure of the polymer blends was determined at different annealing times. It was found that the phase size in both blends increased linearly by time at the early stage of the annealing and then the phase coarsening rate gradually decreased at longer times. Finally, the phase size of the blends approached a finite size. The mechanisms involved in the observed phase coarsening behavior were discussed in detail. Linear and exponential phase coarsening models in the literature could not explain the observed phase coarsening behavior in the studied blends. A new empirical model was presented which showed a very good agreement with both the obtained results in this work and the previous experimental data in the literature. The obtained results indicate the significant potential of the new model in analyzing phase coarsening behavior of co-continuous polymer blends.