Abstract: | In this paper, we present a new fault‐tolerant control system for a class of nonlinear systems with input constraints. Because of many important factors that stabilize a nonlinear model predictive controller, it can be used as a powerful controller in the event of fault occurrence. So, the reconfigurable controller is designed based on the quasi‐infinite model predictive control (QIMPC) approach as a fault‐tolerant approach. On the other hand, a fault detection and diagnosis (FDD) system is designed based on the multiple model method. The bank of extended Kalman filters (EKFs) is used to detect the predefined actuator fault and estimate the unknown parameters of a fault. When a fault is detected, the proposed FDD information is used to correct the model of the faulty system recursively and reconfigure the controller. Delay on FDD decision may lead to performance degradation or even instability for some systems. The timely proposed FDD approach will preserve stability. Moreover, a framework is presented to ensure stability when a fault occurs. The effectiveness of this method is demonstrated, in comparison with conventional nonlinear model predictive control, by two practical examples. © 2015 Institute of Electrical Engineers of Japan. Published by John Wiley & Sons, Inc. |