Evidence of a metal-support interaction in sol-gel derived Cu-ZrO2 catalysts for CO hydrogenation

Sol-gel derived Cu/ZrO₂ catalysts have recently been shown to have high activity and selectivity toward methanol synthesis. TPR, TEM, in situ XRD and N₂O decomposition have now been used to characterize the active sites in such catalysts over a wide range of Cu concentration. Copper is shown to be in two forms: surface aggregates (or particulate) and dispersed copper in the ZrO₂ substitutional sites. The proportion of the former increases with an increasing Cu content, while the overall strength of the Cu-ZrO₂ interaction simultaneously decreases. The activity in CO/CO₂ hydrogenation showed no evident correlation with the total Cu surface area, but rather with the concentration of highly-dispersed form of copper. This is taken to indicate that the copper in the substitutional sites of ZrO₂ is predominantly responsible for and associated with the active sites on Cu/ZrO₂ for CO/CO₂ hydrogenation.