Advances and future prospects in copper electrowinning

In recent years research on the electrowinning of copper has led to a number of significant advances. These developments include improved mass transfer and higher current density operation through air sparging, reduced anode overvoltage in the conventional cell as a result of cobalt(II) addition to the electrolyte or the use of alternative types of anodes, and the production of high quality cathodes in the electrowinning of copper from solvent extraction strip liquor. The fluidized-bed cathode offers the possibility of continuous electrowinning as well as the direct electrowinning of copper from dilute solutions. The problem of high power consumption may find its solution in the adoption of an alternate anode reaction or in the electrowinning of copper (I) electrolytes. Noteworthy is the development of unique electrowinning cells in conjunction with the hydrometallurgical treatment of copper concentrates. These cells utilize cuprous or ferrous anodic oxidation with the resulting cupric or ferric ions being active lixiviants of sulphide copper minerals. The numerous advances combined with the increasing tonnage of copper being produced by the electrowinning route ensure an interesting and promising future for this process.