Development of heat transfer coefficient correlation for concentric helical coil heat exchanger

The present study deals with developing a Correlation for heat transfer coefficient for flow between concentric helical coils. Existing Correlation is found to result in large discrepancies with the increase in gap between the concentric coils when compared with the experimental results. In the present study experimental data and CFD simulations using Fluent 6.3.26 are used to develop improved heat transfer coefficient correlation for the flue gas side of heat exchanger. Mathematical model is developed to analyze the data obtained from CFD and experimental results to account for the effects of different functional dependent variables such as gap between the concentric coil, tube diameter and coil diameter which affects the heat transfer. Optimization is done using Numerical Technique and it is found that the new correlation for heat transfer coefficient developed in this investigation provides an accurate fit to the experimental results within an error band of 3–4%.