Effective synthesis of Mg2CoH5 by reactive mechanical milling and its hydrogen sorption behavior after cycling

Mg₂CoH₅ was synthesized by reactive mechanical milling (RMM) under hydrogen atmosphere (0.5 MPa) from 2MgH₂–Co and 3MgH₂–Co mixtures, with a yield >80%. The microstructure, structure and thermal behavior of the phases formed during the processing were investigated by transmission electron microscopy, X-ray diffraction and differential scanning calorimetry. Kinetic properties of the reaction with hydrogen of the 2MgH₂–Co and 3MgH₂–Co mixtures after RMM were evaluated using modified Sieverts-type equipment. The 3MgH₂–Co mixture showed better properties for storage applications, with its highest rate of hydrogen absorption and desorption at 300 °C, its storage capacity of about 3.7 wt% in less than 100 s, and good stability after cycling. Although the starting material presents Mg₂CoH₅ as majority phase, the cycling leads to disproportion between Mg and Co. We obtained a mixture of Mg₂CoH₅, Mg₆Co₂H₁₁ and MgH₂ hydrides, as well as other phases such as Co and/or Mg, depending on experimental conditions.