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径锻机夹钳简谐振动系统仿真研究
引用本文:刘赟清,高俊峰,马学鹏,潘多斐,黄周轩,靳鹏飞. 径锻机夹钳简谐振动系统仿真研究[J]. 锻压技术, 2022, 47(1): 146-152. DOI: 10.13330/j.issn.1000-3940.2022.01.021
作者姓名:刘赟清  高俊峰  马学鹏  潘多斐  黄周轩  靳鹏飞
作者单位:兰州兰石重工有限公司, 甘肃 兰州730314;甘肃省金属塑性成型装备智能控制重点实验室, 甘肃 兰州730314;甘肃省大型快锻液压设备技术创新中心, 甘肃 兰州730314;甘肃省金属塑性成型装备智能控制重点实验室, 甘肃 兰州730314;甘肃省大型快锻液压设备技术创新中心, 甘肃 兰州730314;兰州兰石集团有限公司, 甘肃 兰州730314;北京科技大学 新金属材料国家重点实验室, 北京100083
基金项目:甘肃省创新基地和人才计划项目资助(18JR2JA001)。
摘    要:对操作机夹钳旋转简谐振动原理进行分析,总结出径锻机锤头位移和操作机夹钳间歇性旋转动作之间的对应关系,并利用Amesim搭建了径锻机夹钳简谐振动系统的仿真模型,建立了锤头位移与简谐振动液压伺服阀信号之间的函数关系,将锤头位移转化为液压伺服阀控制信号为折线、等加减速曲线、正弦曲线3种函数关系.在其余参数相同的条件下改变锻造...

关 键 词:径锻机  夹钳  简谐振动  锻造频次  伺服阀控制信号  锤头位移

Simulation research on simple harmonic vibration system of clamp for radial forging machine
Liu Yunqing,Gao Junfeng,Ma Xuepeng,Pan Duofei,Huang Zhouxuan,Jin Pengfei. Simulation research on simple harmonic vibration system of clamp for radial forging machine[J]. Forging & Stamping Technology, 2022, 47(1): 146-152. DOI: 10.13330/j.issn.1000-3940.2022.01.021
Authors:Liu Yunqing  Gao Junfeng  Ma Xuepeng  Pan Duofei  Huang Zhouxuan  Jin Pengfei
Affiliation:(Lanzhou LS Heavy Machinery Technology Co.,Ltd.,Lanzhou 730314,China;Metal Plastic Forming Equipment Intelligent Control Laboratory of Gansu,Lanzhou 730314,China;Large Fast Forging Hydraulic Equipment Technology Innovation Center of Gansu,Lanzhou 730314,China;Lanzhou Lanshi Group Co.,Ltd.,Lanzhou 730314,China;State Key Laboratory for Advanced Metals and Materials,University of Science and Technology Beijing,Beijing 100083,China)
Abstract:The simple harmonic vibration principle of the clamp rotation for manipulator was analyzed, and the corresponding relationship between the hammer displacement of radial forging machine and the intermittent rotation action of manipulator was summarized.A simulation model of the simple harmonic vibration system for radial forging machine was built by Amesim. Then, the functional relationship between the hammer displacement and the signal of simple harmonic vibration hydraulic control valve was established. Finally, the hammer displacement was converted into the control signal of hydraulic valve as three functional relationships: broken line, equal acceleration and deceleration curve and sine curve. The forging frequency was changed under the same conditions of other parameters, and the simple harmonic vibration effects achieved by the mentioned three functions were compared and analyzed. The results show that when forging at low frequency, the control effect is more satisfactory by using the equal acceleration and deceleration function curve signal to control hydraulic valve. As the forging frequency increases, the instantaneous pause time of the clamp is shorter, and the control effect is more satisfactory by using the sine curve signal to control hydraulic valve. When forging at high frequency, the rotation action of the clamp obviously lagged the control signal, and the relative angle of the displacement sensor of hammer and eccentric shaft, or the relative zero point of the displacement sensor needs to be adjusted accurately.
Keywords:radial forging machine  clamp  simple harmonic vibration  forging frequency  control signal of servo valve  hammer displacement
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