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超声滚挤压风电轴承材料表面粗糙度加工参数敏感性研究
引用本文:任雁,刘佳,刘斌,王晓强.超声滚挤压风电轴承材料表面粗糙度加工参数敏感性研究[J].锻压技术,2022,47(1):98-105.
作者姓名:任雁  刘佳  刘斌  王晓强
作者单位:河南省果园管理特种机器人工程技术研究中心,河南 洛阳471003;河南林业职业学院 信息与艺术设计系,河南 洛阳471003;河南科技大学 机电工程学院,河南 洛阳471003
基金项目:国家自然科学基金资助项目(U1804145);
摘    要:为了确定给定范围内的超声滚挤压风电轴承材料表面粗糙度加工参数的最优区间,以42CrMo钢风电轴承材料试样为研究对象,开展超声滚挤压表面粗糙度试验,基于试验结果构建表面粗糙度指数函数预测模型,分析加工参数对表面粗糙度及其灵敏度的影响,确定加工参数的稳定域和非稳定域,优选出最佳的超声滚挤压42CrMo钢表面粗糙度加工参数区...

关 键 词:超声滚挤压  42CrMo钢  表面粗糙度  指数函数预测模型  参数敏感性  加工参数区间

Sensitivity study on surface roughness processing parameters for wind turbine bearing materials by ultrasonic rolling extrusion
Ren Yan,Liu Jia,Liu Bin,Wang Xiaoqiang.Sensitivity study on surface roughness processing parameters for wind turbine bearing materials by ultrasonic rolling extrusion[J].Forging & Stamping Technology,2022,47(1):98-105.
Authors:Ren Yan  Liu Jia  Liu Bin  Wang Xiaoqiang
Affiliation:(Henan Orchard Management Special Robot Engineering Technology Research Center,Luoyang 471003,China;Department of Information and Art Design,Henan Forestry Vocational College,Luoyang 471003,China;School of Mechatronics Engineering,Henan University of Science and Technology,Luoyang 471003,China)
Abstract:In order to obtain the optimal range of surface roughness processing parameters for wind turbine bearing materials by the ultrasonic rolling extrusion within a given range, for wind turbine bearing materials sample made of 42 CrMo steel, the ultrasonic rolling extrusion the surface roughness test was conducted, and the surface roughness exponential function prediction model was constructed based on the test result. Then, the influences of the processing parameters on the surface roughness and the sensitivity were analyzed, the stable and non-stable regions of processing parameters were determined, and the best ranges of surface roughness processing parameters for ultrasonic rolling extrusion 42 CrMo steel were selected. The results show that the influence degree of the processing parameters on the surface roughness is static pressure Fs, rotate speed n of workpiece, feeding speed f and amplitude A, and the optimal range of n, f, A and Fs is 500-600 r·min-1, 35-45 mm·min-1, 15-20 μm and 400-500 N, respectively.
Keywords:ultrasonic rolling extrusion  42CrMo steel  surface roughness  exponential function prediction model  parameter sensitivity  processing parameter range
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