Influences of complex loading and margin geometry: failure of curved brittle layer structures

This study investigates the influences of off-axis loading and of margin geometry on “margins failure” observed in loaded curved bi-layer structures, away from the contact loading point. Specimens of hemispherical bi-layer model consist of glass shells with varying margins geometry, and filled with epoxy resin substrate are prepared. These specimens are loaded with compliant PTFE Teflon cylindrical indenters, with a modulus of several orders of magnitude lower than the indented materials. Load is applied normally; axisymmetric to the dome apex, and at 45° from the axis of symmetry. In this fashion, the effect of off-axis loading and the influence of margin geometry on “margins failure” are studied. The onset of fracture is observed in situ using a video camera system. Finite element analysis is applied to determine basic stress distribution within the dome structures, and to confirm a shift in maximum tensile stress from the near-contact area to the dome sides with the use of more compliant indenters. Critical loads to initiate radial cracks and damage evolution are presented, and interpreted with the results of FEA.